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BMW 3 Series M3 323 325 328 330 2003 Factory Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Model: M3, 323i, 325i, 328i, 330i Generation Code: E46 Years: 1999-2006 (with specific focus on 2003 models) 👋 Introduction Market Position Segment: Compact Executive Sports Sedan/Coupe Competitive Analysis Key Competitors: Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Infiniti G35 Key Features Platform Emphasis: Rear-wheel drive bias, balanced chassis, driver-focused ergonomics, premium interior materials, sporty performance. Value Proposition Manual Utility: Empowers owners and independent repair shops with the detailed knowledge to maintain and repair their BMW 3 Series, saving significant costs compared to dealership service. 📋 Manual Details Coverage Areas Systems Covered: Engine Management, Lubrication, Cooling, Fuel System, Ignition, Exhaust, Emissions, Manual Transmission, Automatic Transmission, Driveshaft, Final Drive, Brakes, Suspension, Steering, Body, Interior, Electrical System Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, assembly, and troubleshooting for all major engine components including cylinder head, block, pistons, connecting rods, crankshaft, camshafts, valve train. Engine Management: Coverage of DME (Digital Motor Electronics), fuel injection, ignition timing, sensors (MAF, O2, Crank, Cam, Knock), actuators (injectors, ignition coils), idle control, VANOS system. Lubrication Maintenance: Engine oil specifications, oil change procedures, filter types, oil pressure testing, lubrication schedules. Cooling System: Radiator, coolant types, water pump, thermostat, fan clutch/electric fan, hoses, expansion tank, bleeding procedures, troubleshooting overheating. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel lines, EVAP system, troubleshooting fuel delivery issues. Ignition System: Spark plugs, ignition coils, wiring, ignition timing, troubleshooting misfires, coil-on-plug system details. Exhaust Emission Controls: Exhaust manifold, catalytic converter, oxygen sensors, secondary air injection (SAI), PCV system, troubleshooting emission control faults. Manual Transmission: Clutch assembly, gearbox disassembly and assembly, shift linkage, transmission fluid specifications, troubleshooting clutch and transmission issues. Automatic Transmission: GM 5L40-E (RWD) / ZF 5HP19 (AWD/330xi) coverage, transmission fluid type and capacity, valve body diagnosis, torque converter, electronic control unit (TCU), troubleshooting. Driveshaft Final Drive: Driveshaft U-joints, CV joints, differential assembly, axle shafts, fluid types, lubrication, troubleshooting drivetrain noise. Brakes: Brake fluid specifications, master cylinder, brake booster, ABS system, DSC (Dynamic Stability Control), brake caliper, rotor, pad replacement, bleeding procedures, parking brake. Suspension Steering: Front/rear suspension components (struts, shocks, control arms, bushings, sway bars), power steering system, steering rack, tie rods, wheel alignment specifications. Body Interior: Body panel removal/installation, door mechanisms, interior trim, seating, HVAC system (blower motor, evaporator, heater core), convertible top operation (if applicable). Electrical System: Battery, alternator, starter, wiring diagrams, fuses, relays, lighting system, instrument cluster, comfort electronics, diagnostic trouble codes (DTCs), EWS (Immobilizer) system. Procedures Included Maintenance Procedures: Scheduled maintenance checks, fluid changes, filter replacements, belt inspections/replacement, spark plug replacement, brake pad/rotor replacement. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems. Includes torque specifications and special tool requirements. Troubleshooting Diagnostics: Systematic diagnostic flowcharts, common fault identification, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation and resolution. Technical Depth Depth: Comprehensive, from basic preventative maintenance to advanced component-level diagnostics and repair. Covers full engine and transmission overhauls. 📊 Manual Specifications File Format Format: PDF Searchable: Yes (typically) Print Quality Printable: Yes Compatibility Operating Systems: WINDOWS and MAC Requirements Software: Adobe PDF Reader Binding Type Type: Digital Download (PDF) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine 323I Engine Code: M52TU B25 Displacement: 2.5 Liters (2494 cc) Cylinders: Inline 6 Horsepower: 184 hp @ 5500 rpm (approx.) Torque: 235 Nm (173 lb-ft) @ 3500 rpm (approx.) Primary Engine 325I Engine Code: M54 B25 Displacement: 2.5 Liters (2494 cc) Horsepower: 189 hp @ 6000 rpm (approx.) Torque: 245 Nm (181 lb-ft) @ 3500 rpm (approx.) Primary Engine 328I Engine Code: M52TU B28 Displacement: 2.8 Liters (2793 cc) Horsepower: 193 hp @ 5300 rpm (approx.) Torque: 280 Nm (206 lb-ft) @ 3200 rpm (approx.) Primary Engine 330I Engine Code: M54 B30 Displacement: 3.0 Liters (2979 cc) Horsepower: 225 hp @ 5900 rpm (approx.) Torque: 289 Nm (214 lb-ft) @ 3500 rpm (approx.) Primary Engine M3 Engine Code: S54 B32 Displacement: 3.2 Liters (3246 cc) Cylinders: Inline 6 (High-Revving, Naturally Aspirated) Horsepower: 333 hp @ 7900 rpm (approx.) Torque: 350 Nm (258 lb-ft) @ 4900 rpm (approx.) Fuel System Type: Sequential Multi-Port Fuel Injection (MS43, MS45.1, MS45 DME) Fuel Type: Premium Unleaded Gasoline (91+ Octane) 🔧 Transmission Standard Type: 5-speed Manual (Getrag 420G for M3, ZF S5D 310Z for others) Optional Type: 5-speed Automatic (GM 5L40-E RWD, ZF 5HP19 AWD/330xi) Features M Drivelogic: Not applicable to 2003 standard 3 Series, but M3 had M Power button for throttle response adjustment. 📐 Dimensions Exterior Sedan Length: 4471 mm (176.0 in) Width: 1739 mm (68.5 in) Height: 1415 mm (55.7 in) Exterior Coupe Length: 4481 mm (176.4 in) Width: 1739 mm (68.5 in) Height: 1372 mm (54.0 in)...
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BMW 3 Series M3 323 325 328 330 2003 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Sub Model:
M3, 323i, 325i, 328i, 330i
Generation
Code:
E46
Years:
1999-2006 (with specific focus on 2003 models)
👋 Introduction
Market Position
Segment:
Compact Executive Sports Sedan/Coupe
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Infiniti G35
Key Features
Platform Emphasis:
Rear-wheel drive bias, balanced chassis, driver-focused ergonomics, premium interior materials, sporty performance.
Value Proposition
Manual Utility:
Empowers owners and independent repair shops with the detailed knowledge to maintain and repair their BMW 3 Series, saving significant costs compared to dealership service.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Management, Lubrication, Cooling, Fuel System, Ignition, Exhaust, Emissions, Manual Transmission, Automatic Transmission, Driveshaft, Final Drive, Brakes, Suspension, Steering, Body, Interior, Electrical System
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, assembly, and troubleshooting for all major engine components including cylinder head, block, pistons, connecting rods, crankshaft, camshafts, valve train.
Engine Management:
Coverage of DME (Digital Motor Electronics), fuel injection, ignition timing, sensors (MAF, O2, Crank, Cam, Knock), actuators (injectors, ignition coils), idle control, VANOS system.
Lubrication Maintenance:
Engine oil specifications, oil change procedures, filter types, oil pressure testing, lubrication schedules.
Cooling System:
Radiator, coolant types, water pump, thermostat, fan clutch/electric fan, hoses, expansion tank, bleeding procedures, troubleshooting overheating.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel lines, EVAP system, troubleshooting fuel delivery issues.
Ignition System:
Spark plugs, ignition coils, wiring, ignition timing, troubleshooting misfires, coil-on-plug system details.
Exhaust Emission Controls:
Exhaust manifold, catalytic converter, oxygen sensors, secondary air injection (SAI), PCV system, troubleshooting emission control faults.
Manual Transmission:
Clutch assembly, gearbox disassembly and assembly, shift linkage, transmission fluid specifications, troubleshooting clutch and transmission issues.
Automatic Transmission:
GM 5L40-E (RWD) / ZF 5HP19 (AWD/330xi) coverage, transmission fluid type and capacity, valve body diagnosis, torque converter, electronic control unit (TCU), troubleshooting.
Driveshaft Final Drive:
Driveshaft U-joints, CV joints, differential assembly, axle shafts, fluid types, lubrication, troubleshooting drivetrain noise.
Brakes:
Brake fluid specifications, master cylinder, brake booster, ABS system, DSC (Dynamic Stability Control), brake caliper, rotor, pad replacement, bleeding procedures, parking brake.
Suspension Steering:
Front/rear suspension components (struts, shocks, control arms, bushings, sway bars), power steering system, steering rack, tie rods, wheel alignment specifications.
Body Interior:
Body panel removal/installation, door mechanisms, interior trim, seating, HVAC system (blower motor, evaporator, heater core), convertible top operation (if applicable).
Electrical System:
Battery, alternator, starter, wiring diagrams, fuses, relays, lighting system, instrument cluster, comfort electronics, diagnostic trouble codes (DTCs), EWS (Immobilizer) system.
Procedures Included
Maintenance Procedures:
Scheduled maintenance checks, fluid changes, filter replacements, belt inspections/replacement, spark plug replacement, brake pad/rotor replacement.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems. Includes torque specifications and special tool requirements.
Troubleshooting Diagnostics:
Systematic diagnostic flowcharts, common fault identification, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation and resolution.
Technical Depth
Depth:
Comprehensive, from basic preventative maintenance to advanced component-level diagnostics and repair. Covers full engine and transmission overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (typically)
Print Quality
Printable:
Yes
Compatibility
Operating Systems:
WINDOWS and MAC
Requirements
Software:
Adobe PDF Reader
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine 323I
Engine Code:
M52TU B25
Displacement:
2.5 Liters (2494 cc)
Cylinders:
Inline 6
Horsepower:
184 hp @ 5500 rpm (approx.)
Torque:
235 Nm (173 lb-ft) @ 3500 rpm (approx.)
Primary Engine 325I
Engine Code:
M54 B25
Displacement:
2.5 Liters (2494 cc)
Horsepower:
189 hp @ 6000 rpm (approx.)
Torque:
245 Nm (181 lb-ft) @ 3500 rpm (approx.)
Primary Engine 328I
Engine Code:
M52TU B28
Displacement:
2.8 Liters (2793 cc)
Horsepower:
193 hp @ 5300 rpm (approx.)
Torque:
280 Nm (206 lb-ft) @ 3200 rpm (approx.)
Primary Engine 330I
Engine Code:
M54 B30
Displacement:
3.0 Liters (2979 cc)
Horsepower:
225 hp @ 5900 rpm (approx.)
Torque:
289 Nm (214 lb-ft) @ 3500 rpm (approx.)
Primary Engine M3
Engine Code:
S54 B32
Displacement:
3.2 Liters (3246 cc)
Cylinders:
Inline 6 (High-Revving, Naturally Aspirated)
Horsepower:
333 hp @ 7900 rpm (approx.)
Torque:
350 Nm (258 lb-ft) @ 4900 rpm (approx.)
Fuel System
Type:
Sequential Multi-Port Fuel Injection (MS43, MS45.1, MS45 DME)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
🔧 Transmission
Standard
Type:
5-speed Manual (Getrag 420G for M3, ZF S5D 310Z for others)
Optional
Type:
5-speed Automatic (GM 5L40-E RWD, ZF 5HP19 AWD/330xi)
Features
M Drivelogic:
Not applicable to 2003 standard 3 Series, but M3 had M Power button for throttle response adjustment.
📐 Dimensions
Exterior Sedan
Length:
4471 mm (176.0 in)
Width:
1739 mm (68.5 in)
Height:
1415 mm (55.7 in)
Exterior Coupe
Length:
4481 mm (176.4 in)
Width:
1739 mm (68.5 in)
Height:
1372 mm (54.0 in)
Exterior M3 Coupe
Length:
4492 mm (176.8 in)
Width:
1789 mm (70.4 in)
Height:
1372 mm (54.0 in)
Weights
Curb Weight Sedan:
1450-1550 kg (3197-3417 lbs) depending on engine
Curb Weight M3 Coupe:
1570 kg (3461 lbs)
Cargo
Trunk Volume Sedan:
440 Liters (15.5 cu ft)
🛡️ Safety Features
Ratings
IIHS Front Small Overlap:
Good (for models tested, generally good for the era)
NHTSA Side Impact:
4 Stars (typical for sedans of this era)
Active Features
ABS:
Standard Anti-lock Braking System
Dsc:
Standard Dynamic Stability Control (on most models)
Traction Control:
Standard Traction Control (ASC+T)
Passive Features
Airbags:
Front airbags, side airbags (optional/standard depending on trim).
Seatbelts:
Pre-tensioned seatbelts with force limiters.
💡 Technology Features
Infotainment
Head Unit:
Factory Professional Radio/CD player, optional BMW Business CD or Navigation system (CCC generation).
Audio System:
Standard 6-speaker system, optional Harman Kardon premium audio.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assist:
Optional rear parking sensors (Park Distance Control - PDC).
Connectivity
Cellular Integration:
Optional Bluetooth integration for mobile phones (via TCU unit) on later E46 models.
🔧 Maintenance
Service Intervals Oil
Oil Change:
Typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil type used (e.g., BMW Longlife-01).
Service Intervals Spark Plugs
Spark Plug Replacement:
Around 60,000-100,000 miles for the M54 engines, depending on spark plug type. M3 S54 may have different intervals.
Service Intervals Coolant
Coolant Flush:
Recommended every 2-4 years or 30,000-50,000 miles.
Fluid Specifications Engine Oil
Engine Oil:
SAE 5W-30 or 5W-40, API SJ/SL, ACEA A3/B3 or BMW Longlife-01 approved oils are recommended.
Fluid Specifications Coolant
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water.
Fluid Specifications Transmission Manual
Manual Transmission Fluid:
SAE 75W-90 synthetic gear oil (e.g., Castrol TAF-X, Red Line MT-90). Check manual for specific BMW PN.
Fluid Specifications Transmission Automatic
Automatic Transmission Fluid:
GM DEXRON III H or BMW ATF LT 71141 (for ZF transmissions). Refer to specific transmission type.
Fluid Specifications Differential
Differential Fluid:
SAE 75W-90 synthetic gear oil (e.g., BMW Hypoid Gear Oil SAF-XJ).
Fluid Specifications Brake Fluid
Brake Fluid:
DOT 4 (BMW part number 82 11 1 468 038 or equivalent).
Known Issues
Cooling System Failure:
Expansion tank cracking, coolant leaks from hoses and water pump due to age/plastic components. Thermostat housing failure.
Oil Vanos Seals:
Degradation of VANOS O-rings and seals leading to poor low-RPM torque and rattling noises on startup (common on M54 engines).
Subframe Mounts:
Cracking or separation of rear subframe mounting points, especially on coupes and convertibles, leading to clunking noises and alignment issues.
Ccv System Failure:
Crankcase Ventilation (CCV) system failure can lead to oil leaks, rough idle, and increased oil consumption.
Window Regulators:
Failure of window regulator mechanisms, especially on coupes and convertibles.
ABS Wheel Speed Sensors:
Failure of ABS wheel speed sensors leading to ABS and DSC warning lights.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG
Model Evolution
E46 Introduction:
Introduced in 1998 for the 1999 model year, the E46 replaced the E36 generation. It was lauded for its refined chassis, improved interior, and range of potent inline-six engines.
E46 Updates 2003:
The 2003 model year falls within the E46's mid-cycle refresh, which included updated front and rear styling, improved interior materials, and the introduction of the M54 engine family for most models, replacing the M52TU.
M3 Introduction:
The E46 M3, launched in 2000, is considered a pinnacle of performance for the generation, featuring the high-revving S54 engine and specialized chassis tuning.
Production
Manufacturing Locations:
Germany (Regensburg, Dingolfing), South Africa, Austria, Egypt, Thailand, Russia, India, China, Malaysia, Indonesia, Vietnam.
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The BMW 3 Series (E46) was a frequent recipient of Car and Driver's 10Best awards throughout its production run, particularly lauded for its driving dynamics.
Motor Trend Car Of The Year:
While not a winner for 2003, the 3 Series consistently ranked highly in segment comparisons and received praise from automotive journalists.
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