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BMW 325 325i 1995 Factory Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 325i Year: 1995 Generation Chassis Code: E36 Codes Engine Code: M50B25TU 👋 Introduction Market Position Positioning: Premium compact executive sedan, known for sporty handling and driver engagement. Competitive Analysis Competitors: Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES300, Cadillac CTS. Key Features Driving Dynamics: Renowned for balanced chassis, precise steering, and sporty ride quality. Engine Smoothness: Inline-six engine known for its refinement and linear power delivery. Build Quality: High-quality interior materials and robust construction. 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair Page Count Page Count Estimate: Hundreds of pages Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, cylinder head, block, pistons, crankshaft, camshafts, timing. Engine Management: DME (Digital Motor Electronics) system, sensors, actuators, fuel injection, ignition timing, diagnostic trouble codes (DTCs). Transmission Manual: Clutch, gearbox internals, shift linkage, maintenance, repair, fluid specifications. Transmission Automatic: ZF 4HP22 EH (likely variant), internal components, torque converter, valve body, electronic control, fluid capacity and type. Suspension: Front strut assembly, rear multi-link suspension, control arms, ball joints, bushings, shock absorbers, springs. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System) components and diagnostics, brake fluid type, bleeding procedures. Steering: Hydraulic power steering system, pump, rack and pinion, steering column, alignment specifications. Electrical System: Battery, alternator, starter, wiring diagrams, fuses, relays, lighting system, horn, power windows, mirrors. HVAC: Heating, ventilation, and air conditioning (HVAC) system, climate control unit, refrigerant R134a, compressor, evaporator, condenser. Bodywork: Body panel removal and installation, door mechanisms, bumpers, exterior trim, chassis repair. Interior: Seat removal, dashboard disassembly, trim panels, headliner, carpet. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks, spark plug replacement, belt tensioning. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, starting problems, cooling system leaks. Repair: Step-by-step instructions for component replacement and repair across all major vehicle systems. Diagnostics: Detailed diagnostic flowcharts, testing of sensors and actuators, use of BMW diagnostic tools (e.g., DIS, GT1 references). Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, color-coded for clarity. Technical Depth Depth: Full factory specifications, torque values, clearances, testing parameters for complete overhauls and diagnostics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Printability: Printable on demand, allowing users to print specific sections or the entire manual. Binding Type Binding: Not applicable (digital download) Paper Type Paper Type: Not applicable (digital download) Searchability Text Search: Fully searchable PDF text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline-6 Cylinder Engine Code: M50B25TU (Technical Update) Displacement: 2.5 Liters (2494 cc) Bore X Stroke: 84.0 mm x 75.0 mm Performance Horsepower: 189 hp @ 5900 RPM Torque: 181 lb-ft @ 4200 RPM Compression Ratio: 10.0:1 Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Bosch Motronic M5.2 DME. Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Engine Components Valvetrain: Dual Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (Variable Valve Timing) on intake camshaft. 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic (ZF 4HP22 EH) Features Automatic Control: Electronic control with sport/economy modes. Fluid Specs Manual Fluid: BMW MTF LT-2 or equivalent synthetic manual transmission fluid. Automatic Fluid: BMW LT 71141 or equivalent ATF fluid. 📐 Dimensions Exterior Length: 174.5 inches (4432 mm) Width: 67.7 inches (1720 mm) Height: 54.3 inches (1380 mm) Wheelbase: 106.1 inches (2695 mm) Weights Curb Weight: Approx. 3250 - 3350 lbs (1475 - 1520 kg) 🛡️ Safety Features Ratings NHTSA Driver Side Frontal: 4 Stars (1995 Model Year) NHTSA Passenger Side Frontal: 4 Stars (1995 Model Year) NHTSA Side Impact Driver: Not rated or unavailable for this year/trim Active Features ABS: Standard (Bosch 2S ABS system) Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point inertia-reel seat belts with pretensioners 💡 Technology Features Infotainment Head Unit: Factory BMW Business CD or Bavaria C Professional cassette/radio units. Options for upgraded aftermarket head units. Speakers: Standard component speaker system, with options for premium sound packages. Driver Assistance Cruise Control: Standard cruise control functionality. Connectivity Connectivity Options: Limited by modern standards; typically features for external radio antenna, optional CD changer preparation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 - 10,000 miles or 12 months, depending on driving conditions and oil used. Check Condition Based Service (CBS) indicators if equipped. Spark Plug Replacement: Every 30,000 - 60,000 miles, depending on spark plug type (e.g., copper vs. long-life). Coolant Flush: Every 2-3 years or 30,000 miles. Fluid Specifications Engine Oil: BMW Longlife-98 or BMW LL-01 approved synthetic oil, typically 5W-30 or 5W-40. Capacity: Approx. 6.5 quarts (6.2 liters). Brake Fluid: DOT 4 low-viscosity brake fluid. Power Steering Fluid: BMW PSF Part No. 81 22 9 407...
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BMW 325 325i 1995 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
325i
Year:
1995
Generation
Chassis Code:
E36
Codes
Engine Code:
M50B25TU
👋 Introduction
Market Position
Positioning:
Premium compact executive sedan, known for sporty handling and driver engagement.
Competitive Analysis
Competitors:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES300, Cadillac CTS.
Key Features
Driving Dynamics:
Renowned for balanced chassis, precise steering, and sporty ride quality.
Engine Smoothness:
Inline-six engine known for its refinement and linear power delivery.
Build Quality:
High-quality interior materials and robust construction.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Page Count Estimate:
Hundreds of pages
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, cylinder head, block, pistons, crankshaft, camshafts, timing.
Engine Management:
DME (Digital Motor Electronics) system, sensors, actuators, fuel injection, ignition timing, diagnostic trouble codes (DTCs).
Transmission Manual:
Clutch, gearbox internals, shift linkage, maintenance, repair, fluid specifications.
Transmission Automatic:
ZF 4HP22 EH (likely variant), internal components, torque converter, valve body, electronic control, fluid capacity and type.
Suspension:
Front strut assembly, rear multi-link suspension, control arms, ball joints, bushings, shock absorbers, springs.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System) components and diagnostics, brake fluid type, bleeding procedures.
Steering:
Hydraulic power steering system, pump, rack and pinion, steering column, alignment specifications.
Electrical System:
Battery, alternator, starter, wiring diagrams, fuses, relays, lighting system, horn, power windows, mirrors.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, climate control unit, refrigerant R134a, compressor, evaporator, condenser.
Bodywork:
Body panel removal and installation, door mechanisms, bumpers, exterior trim, chassis repair.
Interior:
Seat removal, dashboard disassembly, trim panels, headliner, carpet.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks, spark plug replacement, belt tensioning.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, starting problems, cooling system leaks.
Repair:
Step-by-step instructions for component replacement and repair across all major vehicle systems.
Diagnostics:
Detailed diagnostic flowcharts, testing of sensors and actuators, use of BMW diagnostic tools (e.g., DIS, GT1 references).
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, color-coded for clarity.
Technical Depth
Depth:
Full factory specifications, torque values, clearances, testing parameters for complete overhauls and diagnostics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Printability:
Printable on demand, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper Type:
Not applicable (digital download)
Searchability
Text Search:
Fully searchable PDF text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Engine Code:
M50B25TU (Technical Update)
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Performance
Horsepower:
189 hp @ 5900 RPM
Torque:
181 lb-ft @ 4200 RPM
Compression Ratio:
10.0:1
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Bosch Motronic M5.2 DME.
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Engine Components
Valvetrain:
Dual Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (Variable Valve Timing) on intake camshaft.
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic (ZF 4HP22 EH)
Features
Automatic Control:
Electronic control with sport/economy modes.
Fluid Specs
Manual Fluid:
BMW MTF LT-2 or equivalent synthetic manual transmission fluid.
Automatic Fluid:
BMW LT 71141 or equivalent ATF fluid.
📐 Dimensions
Exterior
Length:
174.5 inches (4432 mm)
Width:
67.7 inches (1720 mm)
Height:
54.3 inches (1380 mm)
Wheelbase:
106.1 inches (2695 mm)
Weights
Curb Weight:
Approx. 3250 - 3350 lbs (1475 - 1520 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Side Frontal:
4 Stars (1995 Model Year)
NHTSA Passenger Side Frontal:
4 Stars (1995 Model Year)
NHTSA Side Impact Driver:
Not rated or unavailable for this year/trim
Active Features
ABS:
Standard (Bosch 2S ABS system)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Three-point inertia-reel seat belts with pretensioners
💡 Technology Features
Infotainment
Head Unit:
Factory BMW Business CD or Bavaria C Professional cassette/radio units. Options for upgraded aftermarket head units.
Speakers:
Standard component speaker system, with options for premium sound packages.
Driver Assistance
Cruise Control:
Standard cruise control functionality.
Connectivity
Connectivity Options:
Limited by modern standards; typically features for external radio antenna, optional CD changer preparation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 12 months, depending on driving conditions and oil used. Check Condition Based Service (CBS) indicators if equipped.
Spark Plug Replacement:
Every 30,000 - 60,000 miles, depending on spark plug type (e.g., copper vs. long-life).
Coolant Flush:
Every 2-3 years or 30,000 miles.
Fluid Specifications
Engine Oil:
BMW Longlife-98 or BMW LL-01 approved synthetic oil, typically 5W-30 or 5W-40. Capacity: Approx. 6.5 quarts (6.2 liters).
Brake Fluid:
DOT 4 low-viscosity brake fluid.
Power Steering Fluid:
BMW PSF Part No. 81 22 9 407 707 or Pentosin CHF 11S.
Known Issues
Cooling System:
Plastic expansion tanks prone to cracking, water pump impeller failure (plastic vs. metal), thermostat housing leaks.
Suspension:
Front control arm bushings (RTABs) wear out, rear shock mount failure, sway bar links.
Electrical:
Heater control valve failure, OBC (On-Board Computer) pixelation, vacuum leaks affecting idle.
Engine:
Oil filter housing gasket leaks, VANOS solenoid issues, idle control valve (ICV) clogging.
Interior:
Headliner sagging, seat bolster wear, door panel separation.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW (Bayerische Motoren Werke AG) is renowned for producing driver-focused luxury vehicles with a strong emphasis on performance and engineering.
Model Evolution
Generation:
The E36 generation of the 3 Series was produced from 1990 to 2000, replacing the E30 and introducing significant advancements in chassis design, safety, and technology.
Positioning Within Generation:
The 325i was positioned as a mid-range sport sedan within the E36 lineup, slotting below the M3 and above models like the 318i.
Production
Production Period:
1992-1995 (for the M50B25TU engine variant in the 325i)
Production Locations
Manufacturing:
Primarily manufactured at BMW's Dingolfing plant in Germany, with some assembly potentially in other international locations.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E36 3 Series, including variants like the 325i, was a frequent recipient of Car and Driver's 10Best awards during its production run for its driving dynamics and overall excellence.
Ratings
General Reputation:
Highly regarded for its blend of performance, luxury, and build quality, establishing BMW's dominance in the compact executive segment.
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