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BMW 325 325i 1995 Workshop Repair Service Manual

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: BMW Model: 325i Year: 1995 Chassis Code: E36 Body Style: Sedan (4-door), Coupe (2-door), Convertible (2-door), Touring (Wagon - less common in North America) Codes Engine Code: M50B25 ๐Ÿ‘‹ Introduction Market Position Positioning: The E36 generation BMW 3 Series, including the 325i, represented BMW's strong foothold in the premium compact executive segment, known for its driving dynamics, build quality, and performance. Competitive Analysis Competitors: Competed directly with the Mercedes-Benz C-Class (W202), Audi A4 (B5), and Lexus ES300 of the era. Key Features Driving Experience: Renowned for its balanced chassis, responsive steering, and the smooth power delivery of its inline-six engine. Build Quality: Exhibited BMW's characteristic solid build quality and robust engineering. Manual Value Value Proposition: This workshop manual is an indispensable resource for owners and independent mechanics, providing the detailed technical information required for proper maintenance, repair, and troubleshooting of the 1995 BMW 325i. ๐Ÿ“‹ Manual Details Coverage Areas Coverage: All Models, Engines, Trim Levels, Transmission Types Page Count Page Count: Estimated 1000+ pages (typical for a comprehensive workshop manual) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, valve train, timing system, lubrication system, cooling system. Engine Management: Fuel injection system (Bosch Motronic 3.3), ignition system, sensors (MAF, O2, crank, cam), actuators, engine control unit (ECU) diagnostics and calibration. Transmission Manual: Clutch, gearbox (Getrag 260/5), shift linkage, lubrication, repair procedures. Transmission Automatic: ZF 4HP22 EH automatic transmission, torque converter, valve body, hydraulic circuits, electronic control, lubrication, repair procedures. Drivetrain: Driveshafts, CV joints, differential, rear axle assembly, wheel bearings. Suspension: Front suspension (McPherson struts, control arms, sway bar), rear suspension (semi-trailing arms, shock absorbers, sway bar), wheel alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, lubrication, troubleshooting. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System) components (sensors, modulator, control module), brake fluid specifications, bleeding procedures, component replacement. Electrical System: 12V battery system, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams. Body And Chassis: Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, sound deadening, rust prevention, chassis specifications. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, heater core, evaporator, refrigerant, troubleshooting. Interior Systems: Seats, seatbelts, airbags (SRS - Supplemental Restraint System) operation and diagnostics, dashboard, instrument cluster, power windows, central locking. Procedures Included Routine Maintenance: Oil change, filter replacement, spark plug replacement, air filter replacement, coolant flush, brake fluid flush, general inspections. Diagnostic Troubleshooting: Systematic approaches to identify and resolve common and uncommon faults, DTC (Diagnostic Trouble Code) interpretation. Repair Rebuild: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Alignment Calibration: Wheel alignment angles, suspension adjustments, steering system calibration. Electrical Diagnostics: Use of multimeters, oscilloscopes, wiring diagrams for tracing and diagnosing electrical faults. Component Testing: Testing of specific components like fuel injectors, ignition coils, sensors, ABS modules. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics. ๐Ÿ“Š Manual Specifications File Format Quality: High-resolution, searchable PDF for ease of navigation and printing. Print Quality Printability: Printable pages, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) โš™๏ธ Engine Specifications Primary Engine Engine Name: M50B25 Engine Type: Naturally Aspirated Inline-Six (I6) Displacement: 2.5 Liters (2494 cc) Bore X Stroke: 84.0 mm x 75.0 mm Compression Ratio: 10.0:1 Valve Configuration: DOHC (Double Overhead Camshaft), 24 Valves (4 valves per cylinder) Performance Horsepower: 189 hp @ 5900 rpm Torque: 181 lb-ft (245 Nm) @ 4200 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) - Bosch Motronic 3.3 Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Cooling System Coolant Type: Ethylene Glycol based antifreeze (BMW blue coolant or equivalent) Lubrication System Oil Capacity W Filter: 6.5 Liters (6.9 US Quarts) Recommended Oil Viscosity: SAE 5W-30 or 5W-40 (depending on climate and driving conditions) ๐Ÿ”ง Transmission Standard Type: 5-speed Manual Transmission (Getrag 260/5) Optional Type: 4-speed Automatic Transmission (ZF 4HP22 EH) Features Manual Gear Ratios: 1st: 4.23, 2nd: 2.52, 3rd: 1.67, 4th: 1.24, 5th: 1.00, Reverse: 3.55 Automatic Features: Electronic control, Sport and Economy modes. Fluid Specifications Manual Fluid Type: API GL-4 SAE 75W-90 or SAE 75W-80 Synthetic Gear Oil Fluid Specifications Automatic Fluid Type: ZF TE-ML 11B or Dexron III ATF Clutch Type Type: Hydraulically actuated single dry plate clutch ๐Ÿ“ Dimensions Exterior Length: Sedan: 174.5 inches (4432 mm), Coupe: 171.7 inches (4361 mm) Width: Sedan/Coupe: 67.3 inches (1709 mm) Height: Sedan: 55.5 inches (1410 mm), Coupe: 53.6 inches (1361 mm) Wheelbase: Sedan: 106.1 inches (2695 mm), Coupe: 104.4 inches (2650 mm) Weights Curb Weight: Approx. 3200-3400 lbs (1450-1540 kg) depending on...
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BMW 325 325i 1995 Workshop Repair Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
BMW
Model:
325i
Year:
1995
Chassis Code:
E36
Body Style:
Sedan (4-door), Coupe (2-door), Convertible (2-door), Touring (Wagon - less common in North America)
Codes
Engine Code:
M50B25
๐Ÿ‘‹ Introduction
Market Position
Positioning:
The E36 generation BMW 3 Series, including the 325i, represented BMW's strong foothold in the premium compact executive segment, known for its driving dynamics, build quality, and performance.
Competitive Analysis
Competitors:
Competed directly with the Mercedes-Benz C-Class (W202), Audi A4 (B5), and Lexus ES300 of the era.
Key Features
Driving Experience:
Renowned for its balanced chassis, responsive steering, and the smooth power delivery of its inline-six engine.
Build Quality:
Exhibited BMW's characteristic solid build quality and robust engineering.
Manual Value
Value Proposition:
This workshop manual is an indispensable resource for owners and independent mechanics, providing the detailed technical information required for proper maintenance, repair, and troubleshooting of the 1995 BMW 325i.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage:
All Models, Engines, Trim Levels, Transmission Types
Page Count
Page Count:
Estimated 1000+ pages (typical for a comprehensive workshop manual)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, valve train, timing system, lubrication system, cooling system.
Engine Management:
Fuel injection system (Bosch Motronic 3.3), ignition system, sensors (MAF, O2, crank, cam), actuators, engine control unit (ECU) diagnostics and calibration.
Transmission Manual:
Clutch, gearbox (Getrag 260/5), shift linkage, lubrication, repair procedures.
Transmission Automatic:
ZF 4HP22 EH automatic transmission, torque converter, valve body, hydraulic circuits, electronic control, lubrication, repair procedures.
Drivetrain:
Driveshafts, CV joints, differential, rear axle assembly, wheel bearings.
Suspension:
Front suspension (McPherson struts, control arms, sway bar), rear suspension (semi-trailing arms, shock absorbers, sway bar), wheel alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, lubrication, troubleshooting.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System) components (sensors, modulator, control module), brake fluid specifications, bleeding procedures, component replacement.
Electrical System:
12V battery system, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams.
Body And Chassis:
Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, sound deadening, rust prevention, chassis specifications.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, heater core, evaporator, refrigerant, troubleshooting.
Interior Systems:
Seats, seatbelts, airbags (SRS - Supplemental Restraint System) operation and diagnostics, dashboard, instrument cluster, power windows, central locking.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, air filter replacement, coolant flush, brake fluid flush, general inspections.
Diagnostic Troubleshooting:
Systematic approaches to identify and resolve common and uncommon faults, DTC (Diagnostic Trouble Code) interpretation.
Repair Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Alignment Calibration:
Wheel alignment angles, suspension adjustments, steering system calibration.
Electrical Diagnostics:
Use of multimeters, oscilloscopes, wiring diagrams for tracing and diagnosing electrical faults.
Component Testing:
Testing of specific components like fuel injectors, ignition coils, sensors, ABS modules.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.
๐Ÿ“Š Manual Specifications
File Format
Quality:
High-resolution, searchable PDF for ease of navigation and printing.
Print Quality
Printability:
Printable pages, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Name:
M50B25
Engine Type:
Naturally Aspirated Inline-Six (I6)
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
10.0:1
Valve Configuration:
DOHC (Double Overhead Camshaft), 24 Valves (4 valves per cylinder)
Performance
Horsepower:
189 hp @ 5900 rpm
Torque:
181 lb-ft (245 Nm) @ 4200 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) - Bosch Motronic 3.3
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze (BMW blue coolant or equivalent)
Lubrication System
Oil Capacity W Filter:
6.5 Liters (6.9 US Quarts)
Recommended Oil Viscosity:
SAE 5W-30 or 5W-40 (depending on climate and driving conditions)
๐Ÿ”ง Transmission
Standard
Type:
5-speed Manual Transmission (Getrag 260/5)
Optional
Type:
4-speed Automatic Transmission (ZF 4HP22 EH)
Features
Manual Gear Ratios:
1st: 4.23, 2nd: 2.52, 3rd: 1.67, 4th: 1.24, 5th: 1.00, Reverse: 3.55
Automatic Features:
Electronic control, Sport and Economy modes.
Fluid Specifications Manual
Fluid Type:
API GL-4 SAE 75W-90 or SAE 75W-80 Synthetic Gear Oil
Fluid Specifications Automatic
Fluid Type:
ZF TE-ML 11B or Dexron III ATF
Clutch Type
Type:
Hydraulically actuated single dry plate clutch
๐Ÿ“ Dimensions
Exterior
Length:
Sedan: 174.5 inches (4432 mm), Coupe: 171.7 inches (4361 mm)
Width:
Sedan/Coupe: 67.3 inches (1709 mm)
Height:
Sedan: 55.5 inches (1410 mm), Coupe: 53.6 inches (1361 mm)
Wheelbase:
Sedan: 106.1 inches (2695 mm), Coupe: 104.4 inches (2650 mm)
Weights
Curb Weight:
Approx. 3200-3400 lbs (1450-1540 kg) depending on body style and equipment
Gross Vehicle Weight Rating:
Approx. 4300-4500 lbs (1950-2040 kg)
Cargo
Trunk Volume:
Approx. 15.1 cubic feet (428 liters) for sedan
Wheels Tires
Wheel Bolt Pattern:
5x120 mm
Standard Wheel Size:
15 inch or 16 inch alloy wheels
Standard Tire Size:
205/60R15 or 225/50R16
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (for sedans of this era, specific 1995 ratings may vary).
Active Features
ABS:
Standard Bosch 3-channel Anti-lock Braking System (ABS).
Traction Control:
Optional ASC+T (Automatic Stability Control plus Traction).
Passive Features
Airbags:
Driver and front passenger airbags (SRS).
Seatbelts:
3-point inertia-reel seatbelts with pretensioners (front), 3-point belts (rear).
Child Safety:
Rear seat child restraints (LATCH system not standard in this era), manual rear door locks.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory-installed cassette or CD players, optional premium sound systems (e.g., Harman Kardon).
Climate Control:
Manual or optional automatic climate control (dual-zone).
Driver Assistance
Cruise Control:
Standard on most models.
Headlights:
Halogen projector headlights, often with integrated fog lamps.
Connectivity
Original Connectivity:
Limited to basic radio and communication features; no modern Bluetooth or USB integration without aftermarket modifications.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles (12,000 to 16,000 km) or annually, whichever comes first, using synthetic oil.
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on spark plug type (e.g., platinum or iridium).
Coolant Flush:
Every 2 to 3 years or 30,000 miles (48,000 km).
Brake Fluid Flush:
Every 2 years, as brake fluid is hygroscopic.
Fluid Specifications
Power Steering Fluid:
ATF Dexron II/III or Pentosin CHF 11S (check specific reservoir marking).
Brake Fluid:
DOT 4 or DOT 3
Known Issues
Cooling System:
Plastic expansion tanks can become brittle and crack; water pump impellers can degrade. Regular inspection and replacement are crucial.
Suspension:
Worn control arm bushings (specifically the front control arm bushings or 'bushings of death'), rear shock mounts, and tie rod ends are common wear items.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and rear main seals are prone to leaking over time.
Electrical:
Cracked vacuum lines, failing window regulators, door handle microswitches, and intermittent dashboard warning lights.
Engine M50:
VANOS (Variable Valve Timing) unit can develop a rattle or fail to operate correctly due to worn seals.
Exhaust System:
Cracked exhaust manifolds or failing catalytic converters.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage:
BMW, founded in 1916, has a long-standing reputation for producing sporting sedans and performance vehicles, emphasizing 'The Ultimate Driving Machine'.
Model Evolution
E36 Introduction:
The E36 generation replaced the E30 3 Series in 1990/1991 for the 1991 model year. The 325i model, powered by the M50 engine, was introduced for the 1991 model year in Europe and 1992 in North America.
E36 Updates:
The 1995 model year falls within the mid-cycle update phase for the E36, which saw minor styling tweaks, updated interior features, and some mechanical revisions over its production run (1991-1998 in North America).
Production
Production Period:
E36 production ran from 1990 to 2000 globally, with North American production ending in 1998. The 325i was produced during most of this period.
Manufacturing Locations:
Primary assembly for North American markets was Dingolfing, Germany, with some vehicles also assembled in Spartanburg, South Carolina, USA.
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver 10Best:
The E36 3 Series, including the 325i, was a frequent recipient of Car and Driver's '10Best' list during its production years, lauded for its driving dynamics.
Overall Reputation:
Widely regarded as one of the best-driving sedans and coupes of its era, earning critical acclaim for its handling and performance.
Certifications
Safety Standards:
Compliant with all applicable Federal Motor Vehicle Safety Standards (FMVSS) for 1995.
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