🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E34 Product Name: BMW 5 Series E34 Service Repair Manual Product Years: 1989-1996 👋 Introduction Market Position Target Audience: BMW E34 owners, independent mechanics, DIY enthusiasts Competitive Analysis Uniqueness: Make, model, and year specific, providing detailed technical information beyond generic manuals. Key Features Ease Of Use: Easy-to-follow, step-by-step instructions and diagrams Delivery: Instant download for immediate access Content Scope: Comprehensive coverage for repair, maintenance, and diagnostics 📋 Manual Details Coverage Areas General Information: True Lubrication: True Inspection And Adjustment: True Fuel System: True Engine Removal Installation: True Cylinder Head Valve: True Cylinder Piston: True Clutch: True Gearshift Linkage: True Sub Transmission: True Crankcase: True Transmission: True Crankshaft Primary Shaft: True Front Wheel Suspension: True Rear Wheel Suspension: True Hydraulic Brake: True Battery Charging System: True Ignition System: True Electric Starter: True Switches: True Technical Features: True Troubleshooting: True Electrical Diagrams: True Service Procedures: True Fluid Capacities: True Page Count Estimated Page Count: Extensive (Exact count not specified, but coverage implies a comprehensive document) Manual Type Manual Type: Service Repair Manual Language Language: English Format Digital Format: PDF Delivery Method: Instant Download Compatibility: PC/MAC Compatible Viewing Features: Zoom In/Out 📖 Manual Coverage Systems Covered Engine Mechanical: Complete rebuilds, cylinder head, pistons, crankshaft, crankcase Engine Management: Fuel system, ignition system, battery/charging system Drivetrain: Clutch, gearshift linkage, sub-transmission, transmission, crankshaft, primary shaft Suspension Steering: Front wheel and suspension, rear wheel and suspension Brakes: Hydraulic brake system Electrical: Battery/charging system, ignition system, electric starter, switches, comprehensive electrical diagrams Body And Chassis: Implied through repair procedures and technical features Procedures Included Maintenance: Scheduled maintenance, lubrication, inspections, adjustments Repair: All workshop repair procedures, engine rebuilding, component overhauls Diagnostics: Troubleshooting section Wiring: Re-wiring procedures, electrical diagrams Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine rebuilds and complex electrical repairs Diagnostic Approach: Step-by-step diagrams and detailed instructions facilitate troubleshooting Component Focus: Detailed coverage of major mechanical and electrical components 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable PDF (dependent on original scan quality) Print Quality Printable: Yes, individual pages or entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely covers all E34 variants including M20 (e.g., 520i, 525i), M30 (e.g., 530i, 535i), M50 (e.g., 525i, 530i), and potentially M60 (e.g., 540i) and S38 (M5) engines. Performance Typical Power Outputs: Ranges from approximately 129 hp (M20B20) to 315 hp (S38B36/B38 M5). Typical Torque Outputs: Ranges from approximately 174 Nm (M20B20) to 370 Nm (S38B38 M5). Fuel System Fuel Injection Type: Bosch Motronic fuel injection systems (various iterations depending on engine and year) Fuel Type: Unleaded gasoline (Octane rating dependent on engine specifications) Engine Construction Cylinder Block Material: Typically cast iron for inline-six engines, aluminum alloy for V8 engines. Cylinder Head Material: Aluminum alloy 🔧 Transmission Standard Standard Transmission Type: 5-speed manual (Getrag 260/265 depending on engine) Optional Optional Transmission Type: 4-speed automatic (ZF 4HP22/4HP24 depending on engine) Features Clutch Type: Hydraulically operated single dry plate clutch Transmission Fluid Spec: Manual: Typically MTF LT-1/LT-2. Automatic: ATF Dexron III (or equivalent). 📐 Dimensions Exterior Length: Approx. 4710-4780 mm (185.4-188.2 in) depending on model Width: Approx. 1751 mm (68.9 in) Height: Approx. 1410-1420 mm (55.5-55.9 in) Wheelbase: Approx. 2797 mm (110.1 in) Weights Curb Weight: Approx. 1500-1750 kg (3307-3858 lb) depending on engine and options Gross Vehicle Weight Rating: Typically around 2000-2200 kg Wheel Bolt Pattern: 5 x 120 mm Wheel Size: Typically 15-inch or 16-inch alloy wheels 🛡️ Safety Features Ratings Crash Test Performance: While specific official ratings for this era might be scarce by modern standards, the E34 was known for its robust chassis and structural integrity for its time. Active Features Antilock Braking System: Standard on most models Traction Control: Available as an option on some later models (ASC/ASC+T) Passive Features Airbags: Driver's airbag became standard in later years; passenger airbag was optional. Seatbelts: Three-point inertia-reel seatbelts front and rear. Chassis Design: Reinforced safety cage and crumple zones. 💡 Technology Features Infotainment Radio Options: Factory premium sound systems, optional cassette decks, early CD players. On Board Computer: Optional On-Board Computer (OBC) providing fuel economy, range, and basic diagnostics. Driver Assistance Cruise Control: Standard on most models. Parking Sensors: Not typically available on E34 models. Connectivity Bluetooth Integration: Not available in original form; aftermarket solutions exist. Auxiliary Input: Not typically available in original form; aftermarket solutions exist for audio input. 🔧 Maintenance Service Intervals Oil Change Interval: Varies by model year and oil type; typically 7,500-10,000 miles or 1 year (synthetic oil recommended for modern use). Spark Plug Replacement: Dependent on engine and plug type; e.g., 30,000 miles for conventional, 60,000 miles for platinum. Timing Belt Replacement: Not applicable for most E34 engines which use timing chains....
All workshop repair procedures, engine rebuilding, component overhauls
Diagnostics:
Troubleshooting section
Wiring:
Re-wiring procedures, electrical diagrams
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine rebuilds and complex electrical repairs
Diagnostic Approach:
Step-by-step diagrams and detailed instructions facilitate troubleshooting
Component Focus:
Detailed coverage of major mechanical and electrical components
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable PDF (dependent on original scan quality)
Print Quality
Printable:
Yes, individual pages or entire manual
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely covers all E34 variants including M20 (e.g., 520i, 525i), M30 (e.g., 530i, 535i), M50 (e.g., 525i, 530i), and potentially M60 (e.g., 540i) and S38 (M5) engines.
Performance
Typical Power Outputs:
Ranges from approximately 129 hp (M20B20) to 315 hp (S38B36/B38 M5).
Typical Torque Outputs:
Ranges from approximately 174 Nm (M20B20) to 370 Nm (S38B38 M5).
Fuel System
Fuel Injection Type:
Bosch Motronic fuel injection systems (various iterations depending on engine and year)
Fuel Type:
Unleaded gasoline (Octane rating dependent on engine specifications)
Engine Construction
Cylinder Block Material:
Typically cast iron for inline-six engines, aluminum alloy for V8 engines.
Cylinder Head Material:
Aluminum alloy
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual (Getrag 260/265 depending on engine)
Optional
Optional Transmission Type:
4-speed automatic (ZF 4HP22/4HP24 depending on engine)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Transmission Fluid Spec:
Manual: Typically MTF LT-1/LT-2. Automatic: ATF Dexron III (or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 4710-4780 mm (185.4-188.2 in) depending on model
Width:
Approx. 1751 mm (68.9 in)
Height:
Approx. 1410-1420 mm (55.5-55.9 in)
Wheelbase:
Approx. 2797 mm (110.1 in)
Weights
Curb Weight:
Approx. 1500-1750 kg (3307-3858 lb) depending on engine and options
Gross Vehicle Weight Rating:
Typically around 2000-2200 kg
Wheel Bolt Pattern:
5 x 120 mm
Wheel Size:
Typically 15-inch or 16-inch alloy wheels
🛡️ Safety Features
Ratings
Crash Test Performance:
While specific official ratings for this era might be scarce by modern standards, the E34 was known for its robust chassis and structural integrity for its time.
Active Features
Antilock Braking System:
Standard on most models
Traction Control:
Available as an option on some later models (ASC/ASC+T)
Passive Features
Airbags:
Driver's airbag became standard in later years; passenger airbag was optional.
Seatbelts:
Three-point inertia-reel seatbelts front and rear.
Chassis Design:
Reinforced safety cage and crumple zones.
💡 Technology Features
Infotainment
Radio Options:
Factory premium sound systems, optional cassette decks, early CD players.