🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Covered Models: 525i, 528i, 530i, 540i Covered Body Styles: Sedan, Sport Wagon (Touring) Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Codes Engine Codes 525I: M50TU (early '97), M52 (mid '97-'98), M52TU (late '98-2000) Engine Codes 528I: M52 (1997-1998), M52TU (1998-2000) Engine Codes 530I: M54B30 (2001-2003) Engine Codes 540I: M62B44 (1997-2001), M62TU B44 (2001-2003) 👋 Introduction Market Position Bmw E39 Market Segment: Executive/Luxury Sedan and Wagon, positioned as a blend of performance, luxury, and advanced engineering. Competitive Analysis Key Competitors: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300/400, Jaguar S-Type. Key Features E39 Strengths: Superior driving dynamics, robust inline-6 engines, sophisticated chassis, build quality, driver-focused interior, available M Sport package, advanced technology for its era. Manual Value Proposition Manual Benefit: Empowers owners and technicians with detailed, authoritative information to maintain, diagnose, and repair the BMW E39 series effectively, potentially saving significant costs compared to dealership service. 📋 Manual Details Coverage Areas Manual Title: BMW 5 Series (E39) Service Repair Manual Primary Coverage Areas: General Maintenance, Engine, Transmission, Suspension, Steering, Brakes, Body, Body Equipment, Equipment and Accessories Page Count Page Count: 1000+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, cylinder head, block, pistons, crankshaft, camshafts, timing systems (VANOS, chain, guides), lubrication, cooling, fuel delivery, ignition, emissions control, engine management (DME) Transmission Systems: Manual (Getrag) and Automatic (ZF) transmissions, clutch, driveshafts, differentials, axle shafts Suspension Steering Brakes: Front and rear suspension components (struts, shocks, control arms, bushings, sway bars), power steering system, braking system (ABS, DSC, rotors, pads, calipers, lines) Body And Interior: Body shell, doors, hood, trunk lid, bumpers, exterior trim, interior panels, seats, dashboard, climate control system, HVAC, airbags, seatbelts Electrical And Electronics: Wiring diagrams, fuse boxes, relays, lighting, instrument cluster, power windows, central locking, mirrors, audio systems, navigation, comfort modules (LCM, GM, ZKE), starter, alternator Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections/replacements, air filter replacement Repair Procedures: Engine overhauls, transmission removal/installation, suspension component replacement, brake caliper/rotor replacement, exhaust system repair, body panel repair, electrical component troubleshooting and replacement Diagnostics And Troubleshooting: Fault code interpretation, symptom-based troubleshooting guides, diagnostic procedures for various systems Specifications And Tolerances: Torque specifications for fasteners, engine clearances, component tolerances, diagnostic values Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to major overhauls and diagnostic procedures. Suitable for professional technicians and experienced DIYers. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF format allowing for easy navigation and keyword searches. Printability: Printable pages for hands-on use in the workshop. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine 525I Engine Code: M54B25 (later models) Displacement Liters: 2.5 Cylinders: Inline-6 Horsepower Hp: 189 (M54B25) Torque Lb Ft: 245 (M54B25) Primary Engine 528I Engine Code: M52B28 / M52TUB28 Displacement Liters: 2.8 Cylinders: Inline-6 Horsepower Hp: 193 Torque Lb Ft: 207 Primary Engine 530I Engine Code: M54B30 Displacement Liters: 3.0 Cylinders: Inline-6 Horsepower Hp: 225 Torque Lb Ft: 214 Primary Engine 540I Engine Code: M62TUB44 Displacement Liters: 4.4 Cylinders: V8 Horsepower Hp: 290 Torque Lb Ft: 324 Fuel System Fuel Injection Type: Sequential Multi-Point Fuel Injection (MPI) Recommended Fuel: Premium Unleaded (91+ Octane) Performance Vanos: Double VANOS (Variable Valve Timing) on M54 and M62TU engines. 🔧 Transmission Standard 525I 528I 530I Standard Transmission: 5-speed Manual (Getrag 280/5) 540I Standard Transmission: 5-speed Manual (Getrag 420G) Optional 525I 528I 530I Optional Transmission: 5-speed Steptronic Automatic (ZF 5HP19) 540I Optional Transmission: 5-speed Steptronic Automatic (ZF 5HP24) Features Steptronic Functionality: Allows manual gear selection via the gear lever or steering wheel buttons. Fluid Specifications Automatic Transmission Fluid Type: BMW ATF LT-3 (or equivalent like Dexron III, though LT-3 is preferred) Manual Transmission Fluid Type: BMW MTF LT-2 (or equivalent like Castrol Syntrans). 📐 Dimensions Exterior Wheelbase Inches: 113.4 Length Inches: 191.0 Width Inches: 71.5 Height Inches: 57.1 (Sedan) Weights Curb Weight Lbs Approx: 3500-3900 (Varies by model and options) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4-star (Driver), 4-star (Passenger) for 1997-1998 models. IIHS Safest Pick: Good (Frontal Offset) for models tested. Active Features Dynamic Stability Control: Standard on most models, optional on early '97 models (DSC/ASC+T). Anti Lock Braking System: Standard (ABS). Passive Features Airbags: Frontal airbags (driver/passenger), optional side airbags, optional front and rear head protection system (HPS). Seatbelts: Three-point inertia-reel seatbelts with pretensioners and force limiters. 💡 Technology Features Infotainment Navigation System: Optional BMW Professional Navigation system with CD-ROM maps and monochrome or color displays (later models). Audio System: Standard BMW Business CD or optional BMW Professional CD/radio. High-end Harman Kardon audio system available. Driver Assistance Parking Sensors: Optional Park Distance Control (PDC) front and rear. Connectivity...