🏷️ Basic Information Identification Make: BMW Model: 528i Model Variant: 528 Codes Chassis Code: E39 👋 Introduction Market Position Segment: Executive Sedan Target Audience: Luxury car buyers seeking performance, comfort, and advanced engineering. Competitive Analysis Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type. Key Features Driving Dynamics: Renowned BMW handling, balanced chassis, rear-wheel drive architecture, advanced suspension. Powertrain: Smooth inline-six engines, refined automatic and manual transmissions. Interior Quality: Premium materials, driver-focused cockpit, ergonomic design, high levels of comfort and refinement. Safety Features: Advanced safety systems for the era, including ABS, traction control, and multiple airbags. 📋 Manual Details Coverage Areas Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Page Count Total Pages: 1002 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, block, crankshaft, pistons, camshafts, timing system, lubrication system, cooling system. Engine Performance: Fuel injection system (Bosch Motronic M5.2/M5.2.1), ignition system, emissions control, diagnostics. Transmission Mechanical: Automatic transmission (GM 5L40-E for 528i) service and overhaul, manual transmission (ZF S5-31 for 528i) service. Transmission Electrical: Transmission control module (TCM) diagnostics and repair. Brakes: Hydraulic system, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake calipers, rotors, pads, lines, master cylinder, power booster. Steering: Power steering system, steering rack, tie rods, steering column, universal joints. Suspension: Front and rear suspension components, struts, shock absorbers, control arms, bushings, sway bars, alignment procedures. Electrical System: 12V system, battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams. Body And Chassis: Body construction, doors, hood, trunk, bumpers, interior trim, sound deadening. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, refrigerant handling, blower motor, evaporator, condenser. Infotainment And Comfort: Radio system, navigation system (optional), power windows, power locks, mirrors, seats, sunroof. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, spark plug replacement, belt replacement, fluid level checks. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, fault code interpretation. Repair: Step-by-step repair instructions for all major systems, component replacement and overhaul procedures. Diagnostics: OBD-II (On-Board Diagnostics II) system access and interpretation, scan tool usage, sensor diagnostics. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including color codes and connector pinouts. Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and body repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for easy information retrieval. Print Quality Printability: Printable pages for on-the-go reference or dedicated workshop use. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: M52B28 Engine Type: Naturally Aspirated Inline 6-Cylinder Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 84.0 mm Compression Ratio: 10.2:1 Performance Horsepower Peak: 190 hp @ 5500 rpm (approx.) Torque Peak: 206 lb-ft @ 3950 rpm (approx.) Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (Bosch Motronic M5.2/M5.2.1) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Engine Management Engine Control Unit: ECU / DME (Digital Motor Electronics) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (ZF S5-31) Optional Transmission Type: 5-Speed Automatic (GM 5L40-E) Features Traction Control: ASC+T (Automatic Stability Control and Traction) standard on most models. 📐 Dimensions Exterior Length: 188.8 inches Width: 70.2 inches Height: 56.7 inches Wheelbase: 111.4 inches Weights Curb Weight: 3571 - 3680 lbs (approx., depending on transmission) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for driver and passenger in certain tests, though detailed results vary by year/test) Active Features ABS: Standard Anti-lock Braking System Stability Control: Available DSC (Dynamic Stability Control) on later models, ASC+T standard. Passive Features Airbags: Driver and front passenger airbags, optional side-impact airbags. 💡 Technology Features Infotainment Radio Options: Various BMW Business/Professional CD players, often with optional premium sound systems (e.g., Harman Kardon). Navigation System: Optional 'Navigation System Professional' with CD-ROM based maps. Driver Assistance Parking Sensors: Optional Park Distance Control (PDC) front and rear. Connectivity Phone Integration: Optional Bluetooth preparation and telematics systems. 🔧 Maintenance Service Intervals Oil Change Interval: Variable (Condition Based Service - CBS), typically 10,000-15,000 miles or annually. Refer to manual for specific conditions. Spark Plug Replacement: Approx. 100,000 miles for iridium plugs (if equipped); consult manual for specific plug type. Coolant Flush: Every 2-4 years or as indicated by CBS. Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic (BMW Longlife-01 or equivalent) Engine Oil Capacity: 6.5 Liters (approx. 6.9 US quarts) Transmission Fluid Type Auto: GM Dextron III or BMW ATF LT 71141 (critical to verify exact type based on VIN and build date) Transmission Fluid Type Manual: GL-4 SAE 75W-90 Synthetic Gear Oil Coolant Type: BMW Blue Coolant (G48) or equivalent - 50/50 mix with distilled water. Known Issues Common Problems E39: Cooling system leaks (plastic components),...