๐ท๏ธ Basic Information Identification Make: BMW Model: 528i Year: 2009 Codes Chassis Code: E60 ๐ Introduction Market Position Segment: Executive Sedan Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Cadillac CTS Key Features Vehicle Philosophy: Sporty handling, luxurious interior, advanced technology, driver-centric design. Manual Advantage: Provides detailed, manufacturer-specific information essential for accurate maintenance and repair, saving time and money. ๐ Manual Details Coverage Areas Engine Options: N52B30 Transmission Options: 6-speed manual, 6-speed Steptronic automatic Page Count Estimated Pages: 2000+ Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: Digital Software (Downloadable) ๐ Manual Coverage Systems Covered Engine: Full engine mechanicals, diagnostics, tuning, emissions, cooling system, lubrication system, fuel system, ignition system. Transmission: Manual and automatic transmission repair, clutch, flywheel, torque converter, valve body, mechatronics unit, gearbox internals, drivetrain. Brakes: Hydraulic system, ABS, DSC, brake pad replacement, rotor replacement, caliper service, brake fluid bleeding, parking brake. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, sway bars, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, diagnostic and repair procedures. Electrical: Wiring diagrams, fuse box locations, relays, starter, alternator, battery, lighting systems, power windows, mirrors, locks, comfort access. Bodywork: Body panel removal and installation, door mechanisms, hood, trunk, bumpers, interior trim, glass replacement. HVAC: Climate control system, A/C compressor, refrigerant handling, blower motor, heater core, evaporator, diagnostic procedures. Diagnostics: OBD-II diagnostics, fault code lookup, diagnostic trouble codes (DTCs), electronic control unit (ECU) troubleshooting. Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, air filter replacement, cabin filter replacement. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Repair: Detailed instructions for component removal, installation, and overhaul for all major vehicle systems. Diagnostics: Advanced diagnostic procedures, live data interpretation, actuator testing, sensor testing. Calibration: Steering angle sensor calibration, throttle body relearn procedures, adaptive transmission calibration. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including electronic diagnostics and wiring diagrams. ๐ Manual Specifications File Format Software Requirements: Compatible with Windows operating systems, requires adequate storage space. Print Quality Digital Clarity: High-resolution digital images, diagrams, and text for clear viewing and printing. Binding Type Format Type: Software Download โ๏ธ Engine Specifications Primary Engine Engine Code: N52B30 Engine Type: Naturally Aspirated Inline-6 Cylinder Displacement: 2996 cc (3.0 Liters) Performance Horsepower: 230 hp @ 6500 rpm Torque: 200 lb-ft @ 2750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Valvetronic, VANOS Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) ๐ง Transmission Standard Type: 6-speed manual transmission (GS6-37BZ) Optional Type: 6-speed Steptronic automatic transmission (GA6HP-19Z) Features Automatic Features: Adaptive transmission logic, manual shift mode via selector lever or paddle shifters (optional). Fluid Specifications Automatic Transmission Fluid: BMW ATF 6 (Shell L-134 or equivalent) Manual Transmission Fluid: BMW MTF LT-3 (or equivalent GL-4 75W-80) ๐ Dimensions Exterior Length: 191.1 inches Width: 72.7 inches Height: 58.1 inches Wheelbase: 116.4 inches Weights Curb Weight: 3671 lbs (manual) / 3748 lbs (automatic) ๐ก๏ธ Safety Features Ratings NHTSA Front Impact: 5 Stars NHTSA Side Impact: 5 Stars IIHS Moderate Overlap Front: Good IIHS Side Impact: Good Active Features Traction Control: Dynamic Traction Control (DTC) Stability Control: Dynamic Stability Control (DSC) Braking System: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist. Passive Features Airbags: Front airbags, side-impact airbags, head protection system (curtain airbags). Seatbelts: 3-point inertia-reel seat belts with pretensioners and force limiters. ๐ก Technology Features Infotainment System Name: iDrive (CCC or CIC depending on options/updates) Display: Central LCD screen Audio: Optional premium audio systems (e.g., Logic7) Driver Assistance Parking Sensors: Park Distance Control (PDC) - front and rear. Cruise Control: Standard cruise control, optional Active Cruise Control (ACC). Lighting: Optional Xenon Adaptive Headlights. Connectivity Bluetooth: Optional Bluetooth hands-free connectivity. Usb: Optional USB audio interface. ๐ง Maintenance Service Intervals Oil Change Interval: Variable, typically 10,000-15,000 miles or 12-24 months, based on BMW's Condition Based Service (CBS) system. Brake Fluid Interval: Every 2 years Spark Plug Interval: Typically 60,000 miles for iridium plugs. Air Filter Interval: Every 30,000 miles or as needed per CBS. Fluid Specifications Engine Oil Specification: BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) depending on market and sulfur content. Viscosity: 5W-30 or 0W-30. Coolant Specification: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) Known Issues Valve Cover Gasket Leaks: Common on the N52 engine, often requiring replacement of valve cover gasket and potentially spark plug well seals. Oil Pan Gasket Leaks: Can occur over time, requiring removal of subframe for access. Water Pump And Thermostat Failure: Electric water pumps on later N52 variants can fail, often triggering overheating warnings. ABS/Dsc Sensor Issues: Wheel speed sensors can fail, leading to ABS and DSC warnings. HVAC Blower Motor Failure: Blower motor resistor or the motor itself can fail, leading to loss of HVAC fan function. ๐...
Adaptive transmission logic, manual shift mode via selector lever or paddle shifters (optional).
Fluid Specifications
Automatic Transmission Fluid:
BMW ATF 6 (Shell L-134 or equivalent)
Manual Transmission Fluid:
BMW MTF LT-3 (or equivalent GL-4 75W-80)
๐ Dimensions
Exterior
Length:
191.1 inches
Width:
72.7 inches
Height:
58.1 inches
Wheelbase:
116.4 inches
Weights
Curb Weight:
3671 lbs (manual) / 3748 lbs (automatic)
๐ก๏ธ Safety Features
Ratings
NHTSA Front Impact:
5 Stars
NHTSA Side Impact:
5 Stars
IIHS Moderate Overlap Front:
Good
IIHS Side Impact:
Good
Active Features
Traction Control:
Dynamic Traction Control (DTC)
Stability Control:
Dynamic Stability Control (DSC)
Braking System:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist.
Passive Features
Airbags:
Front airbags, side-impact airbags, head protection system (curtain airbags).
Seatbelts:
3-point inertia-reel seat belts with pretensioners and force limiters.
๐ก Technology Features
Infotainment
System Name:
iDrive (CCC or CIC depending on options/updates)
Display:
Central LCD screen
Audio:
Optional premium audio systems (e.g., Logic7)
Driver Assistance
Parking Sensors:
Park Distance Control (PDC) - front and rear.
Cruise Control:
Standard cruise control, optional Active Cruise Control (ACC).
Lighting:
Optional Xenon Adaptive Headlights.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity.
Usb:
Optional USB audio interface.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Variable, typically 10,000-15,000 miles or 12-24 months, based on BMW's Condition Based Service (CBS) system.
Brake Fluid Interval:
Every 2 years
Spark Plug Interval:
Typically 60,000 miles for iridium plugs.
Air Filter Interval:
Every 30,000 miles or as needed per CBS.
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) depending on market and sulfur content. Viscosity: 5W-30 or 0W-30.
Coolant Specification:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Known Issues
Valve Cover Gasket Leaks:
Common on the N52 engine, often requiring replacement of valve cover gasket and potentially spark plug well seals.
Oil Pan Gasket Leaks:
Can occur over time, requiring removal of subframe for access.
Water Pump And Thermostat Failure:
Electric water pumps on later N52 variants can fail, often triggering overheating warnings.
ABS/Dsc Sensor Issues:
Wheel speed sensors can fail, leading to ABS and DSC warnings.
HVAC Blower Motor Failure:
Blower motor resistor or the motor itself can fail, leading to loss of HVAC fan function.
๐ Vehicle History
Brand Heritage
Bmw Philosophy:
'The Ultimate Driving Machine' - focus on performance, handling, and driver engagement.
Model Evolution
E60 Generation:
Introduced in 2003, the E60 generation marked a significant design and technological shift for the 5 Series, featuring the 'iDrive' system and modern styling.
Production
Manufacturing Locations:
Dingolfing, Germany; Magna Steyr, Austria.
๐ Awards & Recognition
Recognitions
Ward 3 Best Engines:
The N52 engine family, including the 3.0L variant, received multiple Wards 10 Best Engines awards for its smooth power delivery, efficiency, and technology.
Automotive Press Awards:
The E60 5 Series consistently received positive reviews and accolades from automotive publications for its driving dynamics and luxury appointments.