🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1999 Codes Chassis Code: E39 Engine Code Family: M52TU 👋 Introduction Market Position Segment: Executive/Luxury Mid-size Sedan Target Audience: Owners seeking to perform maintenance and repairs themselves, independent repair shops. Competitive Analysis Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS Key Features Vehicle Attributes: Renowned for driving dynamics, premium interior, and powerful inline-six engine. 📋 Manual Details Coverage Areas All Models: True All Engines: True All Trim Levels: True All Transmission Types: True Page Count Estimated Pages: Approximately 1500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, and reassembly procedures for the M52TU engine, including VANOS system. Engine Management: ECU diagnostics, sensor testing, ignition system, fuel injection system (DME MS42), emissions control. Transmission Manual: Repair and maintenance of the Getrag 5-speed manual transmission. Transmission Automatic: Repair and maintenance of the ZF 5HP19 automatic transmission, including electronic control unit (EGS). Drivetrain: Driveshaft, differential, rear axle assembly, wheel bearings. Suspension: Front and rear suspension components, alignment procedures, shock absorbers, springs, bushings. Steering: Power steering system, steering rack, steering column, hydraulic components. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake rotor and pad replacement, hydraulic component testing. Electrical System: Comprehensive wiring diagrams, battery, alternator, starter motor, lighting system, power windows, mirrors, central locking. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics, refrigerant recharge, component replacement. Body And Chassis: Body panel removal and installation, door mechanisms, trunk, hood, bumpers, interior trim. Body Electrical: Instrument cluster, onboard computer ( OBC ), radio system, speaker installation. Safety Systems: Airbag system diagnostics and component replacement. Procedures Included Scheduled Maintenance: Detailed guidelines for oil changes, filter replacements, fluid checks, and interval-based services. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major systems. Diagnostic Testing: Methods for testing sensors, actuators, and electronic control modules, including OBD-II diagnostic trouble codes (DTCs). Torque Specifications: Precise torque values for all critical fasteners. Special Tools: Identification of BMW-specific tools required for certain procedures. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to full engine and transmission overhauls. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear, legible text and diagrams. Printable: Printable pages for workshop use. Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-Cylinder, DOHC, 24 Valves Engine Code: M52TU B28 Displacement: 2.8 Liters (2793 cc) Performance Horsepower: 193 hp @ 5500 RPM Torque: 206 lb-ft @ 3800 RPM Fuel System Injection Type: Electronic Multi-Point Fuel Injection (Bosch Motronic MS42) Fuel Type: Premium Unleaded Gasoline (91 Octane Recommended) Engine Management Vanos: Double VANOS (Variable Valve Timing) 🔧 Transmission Standard Type: 5-Speed Manual (Getrag GS5-39DZ) Optional Type: 5-Speed Steptronic Automatic (ZF 5HP19) Features Automatic Modes: Sport and Manual shift modes (Steptronic) 📐 Dimensions Exterior Length: 188.8 inches (4795 mm) Width: 70.2 inches (1783 mm) Height: 56.2 inches (1427 mm) Wheelbase: 111.4 inches (2830 mm) Weights Curb Weight Manual: Approximately 3571 lbs (1620 kg) Curb Weight Automatic: Approximately 3616 lbs (1640 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (Driver/Passenger) NHTSA Side Impact: N/A (Not Tested) Active Features ABS: Standard Anti-lock Braking System Dsc: Optional Dynamic Stability Control Passive Features Airbags: Driver and front passenger airbags, optional side-impact airbags. Seatbelts: Pretensioning front seatbelts. 💡 Technology Features Infotainment Radio: BMW Professional RDS with CD capability, optional navigation system (MKIII). Onboard Computer: Onboard Computer (OBC) for vehicle status, trip data, and diagnostics. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Phone Integration: Optional Bluetooth preparation with cellular phone integration. 🔧 Maintenance Service Intervals Oil Change: Every 7,500-10,000 miles or as indicated by the Condition Based Service (CBS) system. Major Service: Inspect spark plugs, air filter, cabin filter around 30,000 miles. Inspect coolant, brake fluid, drive belts at similar intervals. Fluid Specifications Engine Oil: BMW Longlife-01 (LL-01) or equivalent SAE 5W-30 or 5W-40 synthetic oil. Coolant: BMW Blue Antifreeze/Coolant (G48 formulation) or equivalent. Brake Fluid: DOT 4 Synthetic Brake Fluid. Transmission Fluid Auto: ZF Lifeguardfluid 5 (or equivalent ATF specified for ZF 5HP19). Transmission Fluid Manual: API GL-4 SAE 75W-90 Gear Oil. Known Issues Oil Leaks: Common valve cover gasket and oil pan gasket leaks. VANOS solenoids and seals can also leak. Cooling System: Plastic expansion tank can become brittle and crack. Water pump and thermostat failures can occur. Suspension Wear: Control arm bushings, ball joints, and tie rod ends are common wear items. Electrical Gremlins: CCM (Check Control Module) faults, ABS/DSC sensor issues, headlight leveling system problems. Ignition System: Coil-on-plug failures can lead to misfires. 📚 Vehicle History Brand Heritage Bmw Legacy: BMW is renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance,...