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BMW 535xi Complete Workshop Service Repair Manual 2008 2009 2010

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๐Ÿท๏ธ Basic Information Identification Make: BMW Model: 535xi Year: 2008-2010 Codes Chassis Code: E60 Engine Code Primary: N54B30 ๐Ÿ‘‹ Introduction Market Position Segment: Executive Sedan Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar XF. Competitive Analysis Usp Vehicle: Known for its engaging driving dynamics, premium interior, advanced engineering, and the potent twin-turbocharged straight-six engine. Key Features Vehicle Highlights: xDrive all-wheel drive system, powerful twin-turbo engine, luxury appointments, advanced chassis tuning. ๐Ÿ“‹ Manual Details Coverage Areas Regions Covered: Global (primarily North America and Europe) Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, engine management, transmission (automatic), drivetrain (all-wheel drive). Chassis: Suspension (front and rear), steering system, brake system (including ABS, DSC), wheel and tire specifications. Electrical: Basic electrical, charging system, starting system, lighting, instruments, climate control, comfort systems, infotainment (basic troubleshooting). Body: Body panels, doors, windows, interior trim, body hardware, paint and corrosion protection. Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid checks and changes, filter replacements, spark plug replacement, brake pad replacement. Repair: Engine component removal and installation (e.g., turbochargers, injectors), transmission service and repair, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement. Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides for various systems. Diagnostics: Detailed diagnostic flowcharts, sensor data interpretation, DME (Digital Motor Electronics) and ECU (Engine Control Unit) related diagnostics. Technical Depth Depth: Comprehensive, covering from basic owner-level maintenance to advanced engine and transmission overhauls. Includes torque specifications, clearances, and detailed assembly/disassembly instructions. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchable: Yes (text-searchable) Print Quality Printability: High (designed for printing individual sections or the entire manual) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Name: N54B30 Configuration: 3.0L Twin-Turbocharged Inline 6-Cylinder Displacement: 2979 cc (181.8 cu in) Performance Horsepower Hp: 300 hp @ 5800 rpm Torque Lb-Ft: 300 lb-ft @ 1400-5000 rpm Fuel System Fuel Delivery: Direct Injection (High-Pressure Fuel System) Recommended Octane: Premium Unleaded (91 AKI or higher) Other Specs Bore X Stroke: 84.0 mm x 89.6 mm Compression Ratio: 10.2:1 Engine Oil Type Spec: BMW Longlife-01 (LL-01) or LL-01 FE Synthetic Engine Oil Capacity Quarts: 6.9 quarts (6.5 liters) Turbocharger System: Parallel twin-turbochargers ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed Steptronic Automatic Transmission Optional Optional Transmission: N/A (Automatic was standard for 535xi) Features Drivetrain: xDrive All-Wheel Drive System Transmission Fluid Spec: BMW ATF LT-5 or equivalent (refer to manual for exact part number/spec) Transmission Fluid Capacity Quarts: Approximately 10-11 quarts (9.5-10.5 liters) - requires careful checking and filling procedure. ๐Ÿ“ Dimensions Exterior Length In: 193.1 in Width In: 72.2 in Height In: 58.5 in Wheelbase In: 113.7 in Cargo Trunk Capacity Cu Ft: 14.0 cu ft Weights Curb Weight Lbs: 4,012 lbs ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Crash Rating: 5-Star (for driver and front passenger) IIHS Top Safety Pick: Yes (for models with specific features) Active Features Stability Control: Dynamic Stability Control (DSC), Dynamic Traction Control (DTC) Braking Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist. Passive Features Airbags: Front airbags, front side-impact airbags, head protection system (HPS) airbags (curtain). Seatbelts: 3-point inertia-reel seat belts with pretensioners and force limiters. ๐Ÿ’ก Technology Features Infotainment System Name: iDrive (Professional or Business Navigation System) Features: Central display, iDrive controller, radio, CD player, optional satellite radio, Bluetooth connectivity, optional USB audio interface. Driver Assistance Features: Park Distance Control (PDC), Adaptive Headlights, Rain-sensing wipers, Cruise Control (standard, optional Active Cruise Control with Stop & Go). Connectivity Features: Bluetooth hands-free calling, optional USB and AUX inputs for audio. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval Miles: Typically every 10,000-15,000 miles or 12-24 months, dependent on driving conditions and oil quality (as indicated by Condition Based Service - CBS). Spark Plug Replacement Miles: Approximately 60,000 miles (refer to manual for specific plug type and gap). Brake Fluid Change Years: Every 2 years, regardless of mileage. Fluid Specifications Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) Coolant Capacity Quarts: Approximately 9.5 quarts (9.0 liters) Power Steering Fluid Type: BMW CHF 11S or Pentosin Hydraulic Fluid Known Issues Common Problems: Fuel Injector failure (N54 engine), Turbocharger wastegate rattle/failure, High-pressure fuel pump (HPFP) issues, Oil gasket leaks (valve cover, oil pan), Ignition coil and spark plug failure, Water pump failure, various electronic module issues. ๐Ÿ“š Vehicle History Brand Heritage Brand Philosophy: BMW, 'The Ultimate Driving Machine', emphasizes performance, luxury, and advanced engineering. Model Evolution Generation: E60 generation (2004-2010), with the 535xi being a later introduction within this lifecycle. Introduction Of Xi: The 'xi' designation signifies BMW's xDrive all-wheel-drive system, introduced to the 5 Series to enhance all-weather capability and traction. Production Manufacturing Plants: Dingolfing, Germany; Spartanburg, South...
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BMW 535xi Complete Workshop Service Repair Manual 2008 2009 2010
๐Ÿท๏ธ Basic Information
Identification
Make:
BMW
Model:
535xi
Year:
2008-2010
Codes
Chassis Code:
E60
Engine Code Primary:
N54B30
๐Ÿ‘‹ Introduction
Market Position
Segment:
Executive Sedan
Key Competitors:
Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar XF.
Competitive Analysis
Usp Vehicle:
Known for its engaging driving dynamics, premium interior, advanced engineering, and the potent twin-turbocharged straight-six engine.
Key Features
Vehicle Highlights:
xDrive all-wheel drive system, powerful twin-turbo engine, luxury appointments, advanced chassis tuning.
๐Ÿ“‹ Manual Details
Coverage Areas
Regions Covered:
Global (primarily North America and Europe)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, engine management, transmission (automatic), drivetrain (all-wheel drive).
Chassis:
Suspension (front and rear), steering system, brake system (including ABS, DSC), wheel and tire specifications.
Electrical:
Basic electrical, charging system, starting system, lighting, instruments, climate control, comfort systems, infotainment (basic troubleshooting).
Body:
Body panels, doors, windows, interior trim, body hardware, paint and corrosion protection.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks and changes, filter replacements, spark plug replacement, brake pad replacement.
Repair:
Engine component removal and installation (e.g., turbochargers, injectors), transmission service and repair, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides for various systems.
Diagnostics:
Detailed diagnostic flowcharts, sensor data interpretation, DME (Digital Motor Electronics) and ECU (Engine Control Unit) related diagnostics.
Technical Depth
Depth:
Comprehensive, covering from basic owner-level maintenance to advanced engine and transmission overhauls. Includes torque specifications, clearances, and detailed assembly/disassembly instructions.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-searchable)
Print Quality
Printability:
High (designed for printing individual sections or the entire manual)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Name:
N54B30
Configuration:
3.0L Twin-Turbocharged Inline 6-Cylinder
Displacement:
2979 cc (181.8 cu in)
Performance
Horsepower Hp:
300 hp @ 5800 rpm
Torque Lb-Ft:
300 lb-ft @ 1400-5000 rpm
Fuel System
Fuel Delivery:
Direct Injection (High-Pressure Fuel System)
Recommended Octane:
Premium Unleaded (91 AKI or higher)
Other Specs
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Engine Oil Type Spec:
BMW Longlife-01 (LL-01) or LL-01 FE Synthetic
Engine Oil Capacity Quarts:
6.9 quarts (6.5 liters)
Turbocharger System:
Parallel twin-turbochargers
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed Steptronic Automatic Transmission
Optional
Optional Transmission:
N/A (Automatic was standard for 535xi)
Features
Drivetrain:
xDrive All-Wheel Drive System
Transmission Fluid Spec:
BMW ATF LT-5 or equivalent (refer to manual for exact part number/spec)
Transmission Fluid Capacity Quarts:
Approximately 10-11 quarts (9.5-10.5 liters) - requires careful checking and filling procedure.
๐Ÿ“ Dimensions
Exterior
Length In:
193.1 in
Width In:
72.2 in
Height In:
58.5 in
Wheelbase In:
113.7 in
Cargo
Trunk Capacity Cu Ft:
14.0 cu ft
Weights
Curb Weight Lbs:
4,012 lbs
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (for driver and front passenger)
IIHS Top Safety Pick:
Yes (for models with specific features)
Active Features
Stability Control:
Dynamic Stability Control (DSC), Dynamic Traction Control (DTC)
Braking Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist.
Passive Features
Airbags:
Front airbags, front side-impact airbags, head protection system (HPS) airbags (curtain).
Seatbelts:
3-point inertia-reel seat belts with pretensioners and force limiters.
๐Ÿ’ก Technology Features
Infotainment
System Name:
iDrive (Professional or Business Navigation System)
Features:
Central display, iDrive controller, radio, CD player, optional satellite radio, Bluetooth connectivity, optional USB audio interface.
Driver Assistance
Features:
Park Distance Control (PDC), Adaptive Headlights, Rain-sensing wipers, Cruise Control (standard, optional Active Cruise Control with Stop & Go).
Connectivity
Features:
Bluetooth hands-free calling, optional USB and AUX inputs for audio.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval Miles:
Typically every 10,000-15,000 miles or 12-24 months, dependent on driving conditions and oil quality (as indicated by Condition Based Service - CBS).
Spark Plug Replacement Miles:
Approximately 60,000 miles (refer to manual for specific plug type and gap).
Brake Fluid Change Years:
Every 2 years, regardless of mileage.
Fluid Specifications
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Coolant Capacity Quarts:
Approximately 9.5 quarts (9.0 liters)
Power Steering Fluid Type:
BMW CHF 11S or Pentosin Hydraulic Fluid
Known Issues
Common Problems:
Fuel Injector failure (N54 engine), Turbocharger wastegate rattle/failure, High-pressure fuel pump (HPFP) issues, Oil gasket leaks (valve cover, oil pan), Ignition coil and spark plug failure, Water pump failure, various electronic module issues.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Philosophy:
BMW, 'The Ultimate Driving Machine', emphasizes performance, luxury, and advanced engineering.
Model Evolution
Generation:
E60 generation (2004-2010), with the 535xi being a later introduction within this lifecycle.
Introduction Of Xi:
The 'xi' designation signifies BMW's xDrive all-wheel-drive system, introduced to the 5 Series to enhance all-weather capability and traction.
Production
Manufacturing Plants:
Dingolfing, Germany; Spartanburg, South Carolina, USA (for certain AWD variants).
๐Ÿ† Awards & Recognition
Recognitions
Ward S 10 Best Engines:
The N54 engine received multiple Wards 10 Best Engines awards during its production run for its power, efficiency, and smooth operation.
Ratings
Consumer Reports:
Consumer Reports ratings varied by model year and specific issues, but often cited strong performance and driving dynamics.
Certifications
Emissions Standards:
Meets EPA and CARB emissions standards for its respective model years.
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