BMW 7 Series E32 735i 735il 740i 740il 750il Complete Workshop Service Repair Manual 1988 1989 1990 1991 1992 1993 1994
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๐ท๏ธ Basic Information Identification Make: BMW Model: 7 Series Chassis Code: E32 Model Variants Covered: 735i, 735iL, 740i, 740iL, 750iL Production Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Codes Engine Codes 735: M30B35 (3.5L) Engine Codes 740: M60B40 (4.0L V8) Engine Codes 750: M70B50 (5.0L V12) ๐ Introduction Market Position Positioning: Flagship luxury sedan of its era, competing with Mercedes-Benz S-Class and Jaguar XJ. Competitive Analysis Competitors: Mercedes-Benz W126/W140 S-Class, Jaguar XJ (XJ40), Lexus LS 400 (from 1989). Key Features Features E32: Advanced (for its time) electronic systems, refined ride comfort, powerful inline-six and V-engines, luxurious interior, sophisticated chassis dynamics. ๐ Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhaul Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) ๐ Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, cooling system, exhaust system, transmission (manual and automatic), drivetrain, driveshafts, differentials Chassis: Suspension (front and rear), steering system, braking system (ABS), wheel alignment Electrical: Wiring diagrams, battery, charging system, ignition system, lighting system, instrument cluster, comfort electronics, engine control units (ECU), transmission control units (TCU), ABS control units Body And Interior: Body panels, doors, windows, convertible top (if applicable, though E32 is primarily sedan/long-wheelbase sedan), interior trim, seats, HVAC system, climate control, central locking, power accessories Procedures Included Maintenance: Routine service, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection and replacement Repair And Overhaul: Engine disassembly and reassembly, transmission overhaul, brake system repair, suspension component replacement, steering rack rebuild, electrical component diagnosis and replacement, bodywork repair procedures Diagnostics: Troubleshooting guides, fault code interpretation (OBD-I era), diagnostic procedures for various systems, electrical circuit testing Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including detailed specifications and diagnostic trees. ๐ Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (depending on scan quality), enabling quick access to specific topics. Print Quality Quality: High-resolution scans of original manufacturer documentation, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine 735 Engine Type: Inline 6-cylinder, SOHC Displacement 735: 3.5 liters (3430 cc) Bore Stroke 735: 92.0 mm x 86.0 mm Compression Ratio 735: 8.0:1 (approx.) Horsepower 735: 208 hp @ 5700 rpm (approx.) Torque 735: 214 lb-ft @ 4000 rpm (approx.) Primary Engine 740 Engine Type: V8, DOHC Displacement 740: 4.0 liters (3982 cc) Bore Stroke 740: 84.0 mm x 89.0 mm Compression Ratio 740: 10.0:1 (approx.) Horsepower 740: 282 hp @ 5800 rpm (approx.) Torque 740: 295 lb-ft @ 4500 rpm (approx.) Primary Engine 750 Engine Type: V12, SOHC Displacement 750: 5.0 liters (4988 cc) Bore Stroke 750: 84.0 mm x 75.0 mm Compression Ratio 750: 8.8:1 (approx.) Horsepower 750: 295 hp @ 5200 rpm (approx.) Torque 750: 332 lb-ft @ 3900 rpm (approx.) Fuel System Fuel Injection Type: Bosch Motronic (various versions depending on engine and year) Fuel Type: Premium Unleaded Gasoline ๐ง Transmission Standard Transmission Transmission 735: 5-speed manual (optional on 735i, less common) Optional Transmission Transmission Auto All Models: 4-speed automatic (ZF 4HP22 for 735i/iL, ZF 4HP24 for 740i/iL, EGS control) Transmission Auto 750: 4-speed automatic (ZF 4HP24, EGS control) Features Transmission Control: Electronic transmission control (EGS) on later models and V8/V12, offering sport and comfort modes. ๐ Dimensions Exterior Length Standard: Approx. 4960 mm (195.3 in) Length Long Wheelbase: Approx. 5055 mm (199.0 in) Width: Approx. 1800 mm (70.9 in) Height: Approx. 1400 mm (55.1 in) Weights Curb Weight Range: Approx. 1750 kg - 2000 kg (3858 lbs - 4409 lbs), varies by model and equipment. ๐ก๏ธ Safety Features Ratings Safety Ratings Era: Tested according to late 1980s/early 1990s standards; modern comparison data may be limited. Active Features ABS: Standard on most models by mid-production, part of the hydraulic brake system. Traction Control: Optional on some models (ASC or ASC+T), particularly later 40i/50i variants. Passive Features Airbags: Driver airbag standard on later models; passenger airbag optional or standard on top trims. Seatbelts: Three-point inertia-reel seatbelts with pretensioners for front occupants. Body Structure: Reinforced passenger cell, crumple zones. ๐ก Technology Features Infotainment Infotainment System: BMW's Professional Radio/Cassette system, optional CD player, early integrated climate control systems. Driver Assistance Driver Assistance Features: Cruise control, onboard computer (check control system). Connectivity Connectivity Features: Limited by era; primarily analog systems. Optional car phone provisions. ๐ง Maintenance Service Intervals Oil Oil Change Interval Extended: BMW typically recommended oil changes every 10,000-15,000 miles or 12-24 months, depending on driving conditions. Check specific year/engine. Use synthetic oil. Service Intervals Filters Filter Replacement Intervals: Air filter, fuel filter, and cabin filter generally every 20,000-30,000 miles or as per manual recommendations. Service Intervals Spark Plugs Spark Plug Replacement: Varies...
Suspension (front and rear), steering system, braking system (ABS), wheel alignment
Electrical:
Wiring diagrams, battery, charging system, ignition system, lighting system, instrument cluster, comfort electronics, engine control units (ECU), transmission control units (TCU), ABS control units
Body And Interior:
Body panels, doors, windows, convertible top (if applicable, though E32 is primarily sedan/long-wheelbase sedan), interior trim, seats, HVAC system, climate control, central locking, power accessories
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection and replacement
Repair And Overhaul:
Engine disassembly and reassembly, transmission overhaul, brake system repair, suspension component replacement, steering rack rebuild, electrical component diagnosis and replacement, bodywork repair procedures
Diagnostics:
Troubleshooting guides, fault code interpretation (OBD-I era), diagnostic procedures for various systems, electrical circuit testing
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including detailed specifications and diagnostic trees.
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (depending on scan quality), enabling quick access to specific topics.
Print Quality
Quality:
High-resolution scans of original manufacturer documentation, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine 735
Engine Type:
Inline 6-cylinder, SOHC
Displacement 735:
3.5 liters (3430 cc)
Bore Stroke 735:
92.0 mm x 86.0 mm
Compression Ratio 735:
8.0:1 (approx.)
Horsepower 735:
208 hp @ 5700 rpm (approx.)
Torque 735:
214 lb-ft @ 4000 rpm (approx.)
Primary Engine 740
Engine Type:
V8, DOHC
Displacement 740:
4.0 liters (3982 cc)
Bore Stroke 740:
84.0 mm x 89.0 mm
Compression Ratio 740:
10.0:1 (approx.)
Horsepower 740:
282 hp @ 5800 rpm (approx.)
Torque 740:
295 lb-ft @ 4500 rpm (approx.)
Primary Engine 750
Engine Type:
V12, SOHC
Displacement 750:
5.0 liters (4988 cc)
Bore Stroke 750:
84.0 mm x 75.0 mm
Compression Ratio 750:
8.8:1 (approx.)
Horsepower 750:
295 hp @ 5200 rpm (approx.)
Torque 750:
332 lb-ft @ 3900 rpm (approx.)
Fuel System
Fuel Injection Type:
Bosch Motronic (various versions depending on engine and year)
Fuel Type:
Premium Unleaded Gasoline
๐ง Transmission
Standard Transmission
Transmission 735:
5-speed manual (optional on 735i, less common)
Optional Transmission
Transmission Auto All Models:
4-speed automatic (ZF 4HP22 for 735i/iL, ZF 4HP24 for 740i/iL, EGS control)
Transmission Auto 750:
4-speed automatic (ZF 4HP24, EGS control)
Features
Transmission Control:
Electronic transmission control (EGS) on later models and V8/V12, offering sport and comfort modes.
๐ Dimensions
Exterior
Length Standard:
Approx. 4960 mm (195.3 in)
Length Long Wheelbase:
Approx. 5055 mm (199.0 in)
Width:
Approx. 1800 mm (70.9 in)
Height:
Approx. 1400 mm (55.1 in)
Weights
Curb Weight Range:
Approx. 1750 kg - 2000 kg (3858 lbs - 4409 lbs), varies by model and equipment.
๐ก๏ธ Safety Features
Ratings
Safety Ratings Era:
Tested according to late 1980s/early 1990s standards; modern comparison data may be limited.
Active Features
ABS:
Standard on most models by mid-production, part of the hydraulic brake system.
Traction Control:
Optional on some models (ASC or ASC+T), particularly later 40i/50i variants.
Passive Features
Airbags:
Driver airbag standard on later models; passenger airbag optional or standard on top trims.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners for front occupants.
Body Structure:
Reinforced passenger cell, crumple zones.
๐ก Technology Features
Infotainment
Infotainment System:
BMW's Professional Radio/Cassette system, optional CD player, early integrated climate control systems.
Driver Assistance
Driver Assistance Features:
Cruise control, onboard computer (check control system).
Connectivity
Connectivity Features:
Limited by era; primarily analog systems. Optional car phone provisions.
๐ง Maintenance
Service Intervals Oil
Oil Change Interval Extended:
BMW typically recommended oil changes every 10,000-15,000 miles or 12-24 months, depending on driving conditions. Check specific year/engine. Use synthetic oil.
Service Intervals Filters
Filter Replacement Intervals:
Air filter, fuel filter, and cabin filter generally every 20,000-30,000 miles or as per manual recommendations.
Service Intervals Spark Plugs
Spark Plug Replacement:
Varies by engine: M30 ~30,000 miles, M60/M70 often platinum/iridium plugs with longer intervals (e.g., 60,000-100,000 miles). Check specific plug type and recommendation.
Fluid Specifications
Engine Oil Spec 735 740:
API SJ/SL or higher, SAE 5W-30 or 5W-40 synthetic recommended (check manual for precise viscosity).
Engine Oil Spec 750:
API SJ/SL or higher, SAE 0W-40 or 5W-40 synthetic recommended for V12 (check manual).
Coolant Spec:
BMW Blue or equivalent G48 ethylene glycol-based coolant. Mixture of 50/50 coolant and distilled water.
Transmission Fluid Auto:
ATF Dexron III (or equivalent) for ZF 4HP22/4HP24 transmissions. Regular changes recommended.
Corrosion in wiring harnesses, failure of comfort electronics modules (e.g., seat control, door modules), ABS sensor issues, VANOS (on later M60).
Known Issues Cooling
Common Issues Cooling System:
Plastic coolant expansion tank cracking, hose deterioration, water pump failures.
Known Issues Body
Common Issues Body Interior:
Headliner sagging, pixelation on instrument cluster displays, door seal degradation.
๐ Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for performance, engineering excellence, and driver-focused luxury.
Model Evolution
E32 Introduction:
Introduced in 1986 as a successor to the E23, representing BMW's pinnacle of luxury and technology for the late 80s and early 90s.
Engine Introduction:
The E32 was the first BMW to feature a V8 engine (M60) and V12 engine (M70) in a production car, showcasing significant technological advancements.
Production
Production Years:
1986โ1994
Manufacturing Location:
Dingolfing, Germany
๐ Awards & Recognition
Recognitions
Industry Recognition:
Consistently praised for its advanced engineering, comfort, and performance by automotive journalists and industry publications of its time. Considered a benchmark luxury sedan.
Ratings
Din Ng Awards:
While specific awards may not be cataloged, it represented BMW's ambition and success in the high-end luxury segment.