BMW 850i (E31) 1991-1992 Electrical TROUBLESHOOTING Manual
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🏷️ Basic Information Identification Make: BMW Model: 850i Chassis Code: E31 Generation Production Years: 1989-1999 Specific Model Years Covered: 1991-1992 Codes Engine Code Indicator: M70 Chassis Code Indicator: E31 👋 Introduction Market Position Vehicle Class: Luxury Grand Tourer (GT), Personal Luxury Coupe. Target Audience: Affluent individuals seeking a high-performance, luxurious, and technologically advanced vehicle. Competitive Analysis Key Competitors: Mercedes-Benz SL-Class (R129), Porsche 928, Jaguar XJ-S. Key Features Design Philosophy: Elegant, timeless design with a focus on aerodynamics and driver comfort. A departure from BMW's traditional sporting sedans. Powertrain Emphasis: Powerful V12 engine providing smooth, effortless acceleration suitable for long-distance touring. Manual Value Proposition Purpose For Owner: Empowers owners and independent technicians to diagnose and repair complex electrical issues efficiently, reducing reliance on dealership service. 📋 Manual Details Coverage Areas Primary Focus: Electrical Systems Troubleshooting Included Systems: Power Distribution, Fuses, Grounds, Data Link, Engine Control, Charging, Starting, Transmission Control, SRS, ABS, Power Mirrors, Central Locking, Power Windows, Power Seats, Heated Seats, Sunroof, Horn, Wiper/Washer, Headlight Washer, Instrument Cluster, Clock, Lighting, Crash Control, Climate Control, Audio Systems, Telephone, Cruise Control, Anti-Theft, On-Board Computer Page Count Estimated Pages: Varies by edition, typically 300-600 pages for comprehensive electrical troubleshooting manuals. Manual Type Type: Electrical Troubleshooting Manual / Wiring Diagram Manual Language Language: English (assumed based on product name, OEM manuals may also exist in German and other languages) Format Format: Digital (PDF) or Printed (likely intended for digital sale) 📖 Manual Coverage Systems Covered Power Management: Detailed charts and explanations for power distribution and fuse layouts. Engine And Powertrain Electronics: Engine Control System (DME), Electronic Transmission Control (EGS), Charging System, Starting System. Chassis And Safety Electronics: Slip Control ABS (Anti-lock Braking System), Supplemental Restraint System (SRS/Airbag), Crash Control Module. Comfort And Convenience Electronics: Power Mirrors, Central Locking, Power Windows, Power Seats, Heated Seats, Power Sun Roof, Horn, Wiper/Washer Systems, Headlight Washer, Windshield Washer Jet Heaters. Instrumentation And Information: Instrument Cluster, Multi-Function Clock, On-Board Computer. Lighting Systems: Light Switch Details, Headlights/Fog Lights, Turn/Hazard Lights, Park/Tail/Underhood Lights, License Plate/Luggage Compartment Lights, Back-up Lights, Brake Lights, Interior Lights, Glove Box/Ashtray Lights, Charging Socket. Climate Control And Audio: Park Ventilation with HKR (Heated Seats/Rear Window Defogger), Rear Window Defogger, Integrated Climate Regulation, Radio/CD Player, Radio/Hi-Fi, Cellular Telephone. Driver Aids And Security: Cruise Control (Tempomat), Anti-Theft System. Procedures Included Troubleshooting Methodology: Step-by-step diagnostic procedures for electrical faults, circuit analysis. Component Identification: Component Location Charts and Views to identify module and connector positions. Wiring Diagrams: Detailed wiring schematics for all covered electrical systems, including connector views and splice locations. Fuse And Relay Identification: Specific fuse and relay assignments with corresponding circuit functions. Data Link Diagnosis: Information related to accessing vehicle diagnostic data via the Data Link connector. Technical Depth Depth: Advanced diagnostic and troubleshooting, focusing on electrical fault finding and repair. Assumes a foundational understanding of automotive electrical principles. 📊 Manual Specifications File Format Digital Format: PDF (Searchable text, vector graphics for diagrams highly desirable) Print Quality Diagram Clarity: High-resolution diagrams essential for accurate interpretation of wiring and component layouts. Binding Type Physical Manual Binding: If printed: Spiral-bound or perfect-bound for ease of use on a workbench. Paper Type Physical Manual Paper: If printed: Durable, matte finish paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V12 Engine Code: M70 B50 Displacement: 4.988 cc (5.0 Liters) Performance Horsepower: 296 hp @ 5,200 rpm Torque: 317 lb-ft (430 Nm) @ 3,900 rpm Fuel System Fuel Delivery: Bosch Motronic M-1.2 Electronic Fuel Injection (Dual ECUs, one per cylinder bank) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher) Cooling Cooling System: Pressurized Liquid Cooling System Ignition Ignition System: Distributorless Ignition (Coil-on-plug per cylinder bank) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (ZF 4HP24) Optional Manual Transmission Availability: Optional 6-speed manual transmission (Getrag 420G) was available on some E31 models, but less common for the 850i and potentially not for the 91-92 E31 850i depending on market. This manual likely covers the automatic. Features Electronic Control: Electronic Transmission Control (EGS) for adaptive shifting and diagnostics. Fluid Specifications Transmission Fluid Type: BMW ATF LT-2 or equivalent (e.g., Pentosin ATF1100) 📐 Dimensions Exterior Length: Approx. 191.1 inches (4854 mm) Width: Approx. 71.7 inches (1821 mm) Height: Approx. 52.0 inches (1321 mm) Wheelbase: Approx. 106.3 inches (2700 mm) Weights Curb Weight: Approx. 4,000-4,200 lbs (1814-1905 kg) 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available from the period. Focus was on passive safety features. Active Features Traction Control: Automatic Stability Control (ASC) was available as an option on later models, ABS standard. Braking System: Anti-lock Braking System (ABS) standard. Passive Features Airbags: Driver's side airbag standard. Body Structure: Reinforced safety cage, crumple zones. 💡 Technology Features Infotainment Audio System: Optional high-fidelity audio systems, including BMW HiFi and potentially Harman Kardon (HKR). Cd Player: Factory fitted CD player...
English (assumed based on product name, OEM manuals may also exist in German and other languages)
Format
Format:
Digital (PDF) or Printed (likely intended for digital sale)
📖 Manual Coverage
Systems Covered
Power Management:
Detailed charts and explanations for power distribution and fuse layouts.
Engine And Powertrain Electronics:
Engine Control System (DME), Electronic Transmission Control (EGS), Charging System, Starting System.
Chassis And Safety Electronics:
Slip Control ABS (Anti-lock Braking System), Supplemental Restraint System (SRS/Airbag), Crash Control Module.
Comfort And Convenience Electronics:
Power Mirrors, Central Locking, Power Windows, Power Seats, Heated Seats, Power Sun Roof, Horn, Wiper/Washer Systems, Headlight Washer, Windshield Washer Jet Heaters.
Park Ventilation with HKR (Heated Seats/Rear Window Defogger), Rear Window Defogger, Integrated Climate Regulation, Radio/CD Player, Radio/Hi-Fi, Cellular Telephone.
Driver Aids And Security:
Cruise Control (Tempomat), Anti-Theft System.
Procedures Included
Troubleshooting Methodology:
Step-by-step diagnostic procedures for electrical faults, circuit analysis.
Component Identification:
Component Location Charts and Views to identify module and connector positions.
Wiring Diagrams:
Detailed wiring schematics for all covered electrical systems, including connector views and splice locations.
Fuse And Relay Identification:
Specific fuse and relay assignments with corresponding circuit functions.
Data Link Diagnosis:
Information related to accessing vehicle diagnostic data via the Data Link connector.
Technical Depth
Depth:
Advanced diagnostic and troubleshooting, focusing on electrical fault finding and repair. Assumes a foundational understanding of automotive electrical principles.
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable text, vector graphics for diagrams highly desirable)
Print Quality
Diagram Clarity:
High-resolution diagrams essential for accurate interpretation of wiring and component layouts.
Binding Type
Physical Manual Binding:
If printed: Spiral-bound or perfect-bound for ease of use on a workbench.
Paper Type
Physical Manual Paper:
If printed: Durable, matte finish paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V12
Engine Code:
M70 B50
Displacement:
4.988 cc (5.0 Liters)
Performance
Horsepower:
296 hp @ 5,200 rpm
Torque:
317 lb-ft (430 Nm) @ 3,900 rpm
Fuel System
Fuel Delivery:
Bosch Motronic M-1.2 Electronic Fuel Injection (Dual ECUs, one per cylinder bank)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher)
Cooling
Cooling System:
Pressurized Liquid Cooling System
Ignition
Ignition System:
Distributorless Ignition (Coil-on-plug per cylinder bank)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (ZF 4HP24)
Optional
Manual Transmission Availability:
Optional 6-speed manual transmission (Getrag 420G) was available on some E31 models, but less common for the 850i and potentially not for the 91-92 E31 850i depending on market. This manual likely covers the automatic.
Features
Electronic Control:
Electronic Transmission Control (EGS) for adaptive shifting and diagnostics.
Fluid Specifications
Transmission Fluid Type:
BMW ATF LT-2 or equivalent (e.g., Pentosin ATF1100)
📐 Dimensions
Exterior
Length:
Approx. 191.1 inches (4854 mm)
Width:
Approx. 71.7 inches (1821 mm)
Height:
Approx. 52.0 inches (1321 mm)
Wheelbase:
Approx. 106.3 inches (2700 mm)
Weights
Curb Weight:
Approx. 4,000-4,200 lbs (1814-1905 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available from the period. Focus was on passive safety features.
Active Features
Traction Control:
Automatic Stability Control (ASC) was available as an option on later models, ABS standard.
Braking System:
Anti-lock Braking System (ABS) standard.
Passive Features
Airbags:
Driver's side airbag standard.
Body Structure:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Optional high-fidelity audio systems, including BMW HiFi and potentially Harman Kardon (HKR).
Cd Player:
Factory fitted CD player or changer options were available.
Driver Assistance
Cruise Control:
Electronic cruise control (Tempomat) with steering wheel controls.
Connectivity
Cellular Telephone:
Integrated cellular telephone system with hands-free operation, a high-tech feature for its era.
Comfort Features
Climate Control:
Dual-zone automatic climate control (Integrated Automatic Climate Control) with cabin air filtration.
Seat Features:
Power-adjustable front seats with memory functions, heated seats.
Security
Anti Theft System:
Factory alarm system with central locking and immobilizer functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 7,500-10,000 miles or annually, depending on usage and oil quality. Check owner's manual or specific service bulletin.
Major Service Intervals:
Spark plug replacement typically around 60,000 miles for V12. Inspect cooling system and belts every 30,000 miles.
Fluid Specifications
Engine Oil Type:
BMW High Performance Synthetic Oil SAE 5W-30 or 10W-40 (refer to manual for specific viscosity recommendation based on climate).
Coolant Type:
BMW Blue Antifreeze/Coolant or equivalent (Ethylene Glycol based).
Brake Fluid Type:
DOT 4
Known Issues
Electrical Gremlins:
Common issues include failing door locks, window regulators, ABS sensors, headlight leveling systems, and intermittent dashboard warnings due to aging wiring and components.
Cooling System Issues:
Plastic coolant pipes and expansion tanks can become brittle and leak. Overheating is a significant concern if not maintained.
V12 Engine Maintenance:
Complex maintenance requiring specialized knowledge. Two separate engine management systems (DME) and exhaust systems contribute to complexity.
Suspected Fault Codes:
This manual will be invaluable for diagnosing codes related to DME, EGS, ABS, SRS, and various body control modules.
📚 Vehicle History
Brand Heritage
Bmw Brand Essence:
Renowned for performance, engineering excellence, and driver-focused vehicles ('The Ultimate Driving Machine').
Model Evolution
E31 Development:
Conceived as a flagship luxury coupe, showcasing BMW's engineering prowess and design language for the 1990s. It was a significant departure from previous BMW coupes.
Variations:
Initially launched as the 850i with the V12 engine. Later versions included the 840Ci with a V8 engine and the M8 prototype. The 850CSi (S70 V12) was a high-performance variant.
Production
Manufacturing Location:
Dingolfing, Germany
Production Volume E31:
Total E31 production was around 30,621 units across all variants.
Production Dates Covered:
July 1991 to August 1992, capturing early production runs of the V12 model.
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the 1991-1992 models are not as prominently documented as later generations or M models, the E31's design was widely lauded for its elegance and timeless appeal, often cited in automotive design critiques.
Ratings
Automotive Press Reviews:
Contemporary reviews praised its smooth V12 power, luxurious interior, and refined ride, positioning it as a true grand tourer.