BMW E32 Series 7 Maintenance Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: BMW Model: 7 Series Chassis Code: E32 Applicable Years: 1988-1994 Engine Variants Covered: 735i, 735iL, 740i, 740iL, 750iL Product Name: BMW E32 Series 7 Maintenance Workshop Service Repair Manual ๐ Introduction Market Position Positioning: The E32 7 Series represented BMW's flagship luxury sedan, competing directly with Mercedes-Benz S-Class and Lexus LS. Competitive Analysis Competitors: Mercedes-Benz W140 S-Class, Lexus LS400, Jaguar XJ. Key Features Innovation: Introduced advanced features for its time, including electronic throttle control, self-leveling suspension (optional), and integrated safety systems. Brand Heritage Bmw Philosophy: Embodied BMW's 'Ultimate Driving Machine' philosophy, blending luxury comfort with engaging performance. ๐ Manual Details Coverage Areas Primary Coverage: Maintenance, Repair, Diagnostics, Troubleshooting, Overhaul, Wiring Diagrams Key Systems Covered: Engine Mechanical, Engine Management, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission (Automatic & Manual), Drivetrain, Suspension, Steering, Brakes, Climate Control, Airbag System, Bodywork, Electrical Systems, Wiring Diagrams Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for cylinder head, valvetrain, lubrication system, camshaft timing chain, and engine block. Engine Management: Comprehensive coverage of fuel injection systems (e.g., Bosch Motronic), ignition system diagnostics, and sensor information. Transmission: In-depth repair and maintenance procedures for both automatic (e.g., 4HP22, 5HP series) and manual transmissions. Electrical Systems: Extensive wiring diagrams for all vehicle circuits, including engine control, lighting, power accessories, and diagnostics. Climate Control: Detailed procedures for HVAC system maintenance, troubleshooting, refrigerant handling, and component replacement. Safety Systems: Specific diagnostic and repair procedures for the Airbag system. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and general inspection. Engine Overhaul: Step-by-step instructions for cylinder head removal, valve grinding, piston ring replacement, bearing service, and timing chain replacement. Transmission Rebuild: Detailed procedures for automatic transmission solenoid testing, valve body overhaul, and manual gearbox component replacement. Diagnostic Troubleshooting: Fault finding guides, symptom-based troubleshooting, and diagnostic trouble codes (DTCs) for various systems. Component Replacement: Instructions for replacing major components such as radiators, alternators, starters, fuel pumps, and suspension parts. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers from basic maintenance to complete engine and transmission rebuilds. Diagnostic Tools: May include information on specialized BMW diagnostic tools and procedures applicable to the E32 era. ๐ Manual Specifications File Format Format: PDF Searchability: Typically searchable text for easy navigation and information retrieval. Compatibility: Viewable on any device with a PDF reader (Windows, macOS, Linux, iOS, Android). Print Quality Quality: High resolution, ensuring clear diagrams and text. Binding Type Binding: Not applicable for PDF format; if a printed version were available, it would likely be spiral-bound or perfect-bound. Paper Type Paper: Not applicable for PDF format; if a printed version were available, it would typically be on durable, high-quality paper for workshop use. โ๏ธ Engine Specifications Primary Engine 735I/Il: 3.5L M30B35 Inline-6 740I/Il: 4.0L M60B40 V8 750Il: 5.0L M70B50 V12 Performance 735I/Il (M30B35): Approx. 208-211 hp @ 5700 rpm, 224-228 lb-ft @ 4000 rpm 740I/Il (M60B40): Approx. 282 hp @ 5800 rpm, 295 lb-ft @ 4500 rpm 750Il (M70B50): Approx. 296 hp @ 5200 rpm, 332 lb-ft @ 3900 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI), specifically Bosch Motronic systems. Valvetrain Configuration: SOHC for M30, DOHC for M60 and M70 engines. ๐ง Transmission Standard 735I/Il: 4-speed automatic (ZF 4HP22) 740I/Il: 5-speed automatic (ZF 5HP30) 750Il: 4-speed automatic (ZF 4HP24) - later models may have 5HP30 Optional 735I/Il: 5-speed manual (Getrag 260/5) - rare Features Sport Mode: Available on some automatic transmissions for more aggressive shifting. Fluid Specifications Automatic Transmission Fluid: Refer to specific transmission type; commonly Dexron III (or equivalent ATF) for earlier 4-speed automatics, and potentially proprietary fluids for later 5-speeds. Manuals specify BMW ATF J2. Part # 83 22 9 407 867. ๐ Dimensions Exterior Wheelbase: Standard wheelbase: 111.4 inches (2830 mm). Long wheelbase (iL models): 117.1 inches (2975 mm). Length: Standard: ~197 inches (5000 mm). Long: ~203 inches (5160 mm). Weights Curb Weight: Varies by model and engine, generally ranging from 3700 lbs (1680 kg) for 735i to over 4300 lbs (1950 kg) for 750iL. ๐ก๏ธ Safety Features Ratings Crash Test Results: Specific NHTSA/IIHS ratings for the 1988-1994 E32 are not as readily available as modern vehicles, but BMW historically focused on robust chassis design. Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Optional ASC (Automatic Stability Control) on later models. Passive Features Airbags: Driver's side airbag standard on later models. Passenger airbag optional or standard on higher trims/later years. Seatbelts: Three-point seatbelts with pretensioners for front occupants. ๐ก Technology Features Infotainment Audio System: Premium Hi-Fi audio systems were available, often with Nakamichi or Bavaria branded components. Cassette tape player and AM/FM radio were standard. Navigation: Early BMW...
Detailed overhaul procedures for cylinder head, valvetrain, lubrication system, camshaft timing chain, and engine block.
Engine Management:
Comprehensive coverage of fuel injection systems (e.g., Bosch Motronic), ignition system diagnostics, and sensor information.
Transmission:
In-depth repair and maintenance procedures for both automatic (e.g., 4HP22, 5HP series) and manual transmissions.
Electrical Systems:
Extensive wiring diagrams for all vehicle circuits, including engine control, lighting, power accessories, and diagnostics.
Climate Control:
Detailed procedures for HVAC system maintenance, troubleshooting, refrigerant handling, and component replacement.
Safety Systems:
Specific diagnostic and repair procedures for the Airbag system.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and general inspection.
Engine Overhaul:
Step-by-step instructions for cylinder head removal, valve grinding, piston ring replacement, bearing service, and timing chain replacement.
Transmission Rebuild:
Detailed procedures for automatic transmission solenoid testing, valve body overhaul, and manual gearbox component replacement.
Diagnostic Troubleshooting:
Fault finding guides, symptom-based troubleshooting, and diagnostic trouble codes (DTCs) for various systems.
Component Replacement:
Instructions for replacing major components such as radiators, alternators, starters, fuel pumps, and suspension parts.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Tools:
May include information on specialized BMW diagnostic tools and procedures applicable to the E32 era.
๐ Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text for easy navigation and information retrieval.
Compatibility:
Viewable on any device with a PDF reader (Windows, macOS, Linux, iOS, Android).
Print Quality
Quality:
High resolution, ensuring clear diagrams and text.
Binding Type
Binding:
Not applicable for PDF format; if a printed version were available, it would likely be spiral-bound or perfect-bound.
Paper Type
Paper:
Not applicable for PDF format; if a printed version were available, it would typically be on durable, high-quality paper for workshop use.
4-speed automatic (ZF 4HP24) - later models may have 5HP30
Optional
735I/Il:
5-speed manual (Getrag 260/5) - rare
Features
Sport Mode:
Available on some automatic transmissions for more aggressive shifting.
Fluid Specifications
Automatic Transmission Fluid:
Refer to specific transmission type; commonly Dexron III (or equivalent ATF) for earlier 4-speed automatics, and potentially proprietary fluids for later 5-speeds. Manuals specify BMW ATF J2. Part # 83 22 9 407 867.
๐ Dimensions
Exterior
Wheelbase:
Standard wheelbase: 111.4 inches (2830 mm). Long wheelbase (iL models): 117.1 inches (2975 mm).
Varies by model and engine, generally ranging from 3700 lbs (1680 kg) for 735i to over 4300 lbs (1950 kg) for 750iL.
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Specific NHTSA/IIHS ratings for the 1988-1994 E32 are not as readily available as modern vehicles, but BMW historically focused on robust chassis design.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional ASC (Automatic Stability Control) on later models.
Passive Features
Airbags:
Driver's side airbag standard on later models. Passenger airbag optional or standard on higher trims/later years.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
๐ก Technology Features
Infotainment
Audio System:
Premium Hi-Fi audio systems were available, often with Nakamichi or Bavaria branded components. Cassette tape player and AM/FM radio were standard.
Navigation:
Early BMW GPS navigation systems were available as an option on later E32 models, often with a trunk-mounted module and dash display.
Driver Assistance
Cruise Control:
Electronic cruise control system.
Parking Sensors:
Rear Park Distance Control (PDC) became available on later models.
Connectivity
Diagnostics Port:
OBD-I diagnostic connector, typically located under the hood or dashboard.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, depending on driving conditions and oil type used. The onboard Condition Based Service (CBS) system (if equipped) would also dictate intervals.
Coolant Change:
Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km). Refer to manual for specific BMW coolant type.
Spark Plugs:
Intervals vary by engine and plug type (e.g., Platinum/Iridium). Platinum plugs typically around 60,000 miles (96,000 km); check specific engine documentation.
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-30 or 10W-40 synthetic engine oil, depending on climate. BMW Longlife-98 or Longlife-01 specifications are preferred for modern equivalents.
Coolant:
BMW Blue (Glysantin G48 or equivalent) ethylene glycol based coolant. Part # 83 51 9 407 776.
Brake Fluid:
DOT 4 (or DOT 3, check manual). BMW Part # 83 13 0 306 757.
Known Issues
M60 Engine Timing Chain Guides:
The M60 V8 engines are known for plastic timing chain guides that can degrade and fail, potentially causing severe engine damage. Early detection and replacement are crucial.
Cooling System:
Plastic components in the cooling system (e.g., expansion tank, thermostat housing) can become brittle and crack with age.
Electrical Gremlins:
Like many complex vehicles of this era, wiring harness degradation, faulty sensors, and module failures can lead to various electrical issues.
Door Handle Seals:
Seals on door handles can degrade, leading to water ingress into the door panel.
Headliner:
The fabric on the headliner can sag due to adhesive failure.
M70 V12 Maintenance:
The V12 engine is complex, with two ECUs, two fuel pumps, and dual ignition systems, requiring specialized maintenance and potentially higher repair costs.
๐ Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long history of producing executive and luxury sedans, with the 7 Series being its pinnacle offering.
Model Evolution
E32 Introduction:
The E32 replaced the E23 7 Series in 1986 and was produced until 1994. It was a significant step forward in design, technology, and performance.
Engine Lineup Expansion:
The initial E32 lineup featured the 735i (M30 engine), later expanded with the V8-powered 740i (M60 engine) and the flagship V12 750iL (M70 engine).
Production
Production Period:
1986-1994
Manufacturing Locations:
Primarily Dingolfing, Germany.
๐ Awards & Recognition
Recognitions
Automotive Journalism:
Consistently praised by automotive journalists for its driving dynamics, build quality, and advanced technology for its era.
Ratings
Consumer Reports:
While specific ratings from the period are not easily recalled, BMW vehicles generally scored well in categories like handling and performance, though reliability on some models was a point of discussion.