🏷️ Basic Information Identification Make: BMW Model: F650CS Model Designation: F650 CS (City / Sport) Engine Type: Single Cylinder Generation: First Generation (F650 Funduro/Classic evolved into CS) Codes Chassis Code: E169 👋 Introduction Market Position Segment: Sporty, versatile urban motorcycle. Target Audience: Commuters, urban riders, and those seeking a practical yet engaging motorcycle experience. Competitive Analysis Competitors: Honda CB500, Kawasaki ER-5, Suzuki SV650 (depending on specific performance comparisons). Key Features Design Philosophy: Practicality meets sporty dynamics, with a focus on usability and accessible performance. Unique Selling Points: Distinctive styling, comfortable riding position, fuel-efficient engine, and BMW's reputation for quality. Manual Value Proposition Benefit: Enables significant cost savings on maintenance and repairs by empowering owners and independent mechanics. 📋 Manual Details Coverage Areas Years Covered: 2001, 2002, 2003 Page Count Estimated Page Count: 400-500 Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, tuning, valve clearance, timing chain, oil system, cooling system. Fuel System: Fuel injection system (Bosch Motronic), throttle body, injectors, fuel pump, fuel filter replacement. Transmission: Clutch operation and adjustment, gearbox assembly and disassembly, shift mechanism, final drive (chain and sprocket). Electrical System: Battery, charging system (alternator, regulator), ignition system, starter motor, lighting, horn, wiring diagrams for all circuits. Chassis: Frame, front suspension (telescopic fork), rear suspension (single shock absorber, swingarm), steering assembly. Brakes: Front and rear brake systems, hydraulic lines, brake fluid specifications and replacement, caliper maintenance, disc inspection. Wheels Tires: Wheel bearing replacement, tire pressure, tire wear, wheel balancing. Bodywork: Fairings, seat, fuel tank, exhaust system, fender removal and installation. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, chain adjustment, brake bleeding, coolant replacement, spark plug changes. Troubleshooting: Diagnostic flowcharts for common issues, electrical system fault finding, engine performance problems. Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation. Rebuild: Engine top-end and bottom-end rebuild procedures, gearbox overhauling. Adjustments: Carburetor synchronization (if applicable to specific model variants), throttle cable adjustment, clutch lever free play. Technical Depth Depth: Comprehensive from basic owner maintenance to advanced engine and electrical diagnostics and repair. Diagnostic Capabilities: Includes information on reading fault codes (if applicable via diagnostic connector) and interpreting sensor data. Torque Specifications: Detailed torque values for all critical fasteners and components. Clearances: Precise specifications for valve clearances, bearing clearances, and other critical tolerances. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Fully searchable text for quick information retrieval. Print Quality Image Resolution: High-resolution schematics, diagrams, and photographs for clarity. Printability: Designed to be easily printable for workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Completeness Completeness: End-to-end coverage, mirroring official BMW workshop manuals. ⚙️ Engine Specifications Primary Engine Engine Code: F650CS (Rotax 99-variant) Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Compression Ratio: 10.0:1 Engine Layout: Single cylinder, four-stroke Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: 50 hp (37 kW) @ 6500 rpm Torque: 6.4 kg⋅m (63 N⋅m; 46 lb⋅ft) @ 5000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded gasoline, minimum 91 octane Lubrication Oil Type: SAE 20W-50 API SG or higher Oil Capacity: 2.3 Liters (with filter change) 🔧 Transmission Standard Type: 5-speed manual Clutch: Wet multi-plate clutch Final Drive: Chain drive Features Gear Ratios: Detailed in manual (typically 1st: 2.15, 2nd: 1.58, 3rd: 1.25, 4th: 1.04, 5th: 0.88) Maintenance Transmission Oil Type: API GL-4, SAE 75W/90 (Check manual for specific BMW recommendation) Transmission Oil Capacity: Approximately 0.6 Liters (refer to manual for exact fill level) 📐 Dimensions Exterior Length: Approx. 2140 mm (84.3 in) Width: Approx. 820 mm (32.3 in) Height: Approx. 1270 mm (50.0 in) Wheelbase: Approx. 1430 mm (56.3 in) Weights Dry Weight: Approx. 175 kg (386 lbs) Wet Weight: Approx. 195 kg (430 lbs) (with fluids) Fuel Capacity Fuel Tank Capacity: 17 Liters (4.5 gal) 🛡️ Safety Features Ratings Crash Test Info: Motorcycle safety data is typically not assessed through automotive crash test ratings; focus is on rider protection and vehicle stability. Active Features Braking System: Optional ABS (Anti-lock Braking System) available on some models. Lighting: Halogen headlight, LED taillight. Passive Features Frame Construction: Steel frame for rigidity and rider protection. Ergonomics: Designed for upright and comfortable riding posture. 💡 Technology Features Infotainment Display: Analog speedometer, tachometer, LCD display for odometer, trip meter, clock, and basic warning lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) significantly enhances braking safety. Connectivity Diagnostic Port: Possesses a diagnostic port for accessing engine control unit (ECU) data and fault codes, detailed in the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Clearance Check: Every 20,000 km (12,000 miles). Air Filter Replacement: Every...
API GL-4, SAE 75W/90 (Check manual for specific BMW recommendation)
Transmission Oil Capacity:
Approximately 0.6 Liters (refer to manual for exact fill level)
📐 Dimensions
Exterior
Length:
Approx. 2140 mm (84.3 in)
Width:
Approx. 820 mm (32.3 in)
Height:
Approx. 1270 mm (50.0 in)
Wheelbase:
Approx. 1430 mm (56.3 in)
Weights
Dry Weight:
Approx. 175 kg (386 lbs)
Wet Weight:
Approx. 195 kg (430 lbs) (with fluids)
Fuel Capacity
Fuel Tank Capacity:
17 Liters (4.5 gal)
🛡️ Safety Features
Ratings
Crash Test Info:
Motorcycle safety data is typically not assessed through automotive crash test ratings; focus is on rider protection and vehicle stability.
Active Features
Braking System:
Optional ABS (Anti-lock Braking System) available on some models.
Lighting:
Halogen headlight, LED taillight.
Passive Features
Frame Construction:
Steel frame for rigidity and rider protection.
Ergonomics:
Designed for upright and comfortable riding posture.
💡 Technology Features
Infotainment
Display:
Analog speedometer, tachometer, LCD display for odometer, trip meter, clock, and basic warning lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) significantly enhances braking safety.
Connectivity
Diagnostic Port:
Possesses a diagnostic port for accessing engine control unit (ECU) data and fault codes, detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Every 20,000 km (12,000 miles).
Air Filter Replacement:
Every 20,000 km (12,000 miles), or more frequently in dusty conditions.
Spark Plug Replacement:
Every 20,000 km (12,000 miles).
Fluid Specifications
Coolant Type:
BMW approved coolant concentrate (ethylene glycol based) mixed with distilled water at 50:50 ratio.
Brake Fluid Type:
DOT 4 synthetic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, fork seals, exhaust system components.
Electrical Concerns:
Occasional issues with regulator/rectifier, stator, and wiring loom connections due to heat and vibration. Manual provides diagnostic steps.
Fuel System Maintenance:
Importance of clean fuel and timely replacement of the fuel filter to prevent injector clogging.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
BMW Motorrad, renowned for engineering excellence, durability, and innovation since 1923.
Model Evolution
Predecessors:
Evolved from the F650 Funduro (single-cylinder, Rotax-engineered, produced in Italy by Aprilia), adopting a more urban and sporty focus with the 'CS' designation.
Positioning:
Introduced as a more modern and stylish interpretation of the F650 platform, targeting a broader audience.
Production
Production Period:
2001-2005 (with 2001-2003 being the specific coverage for this manual)
Manufacturing Location:
Germany (for the engine and final assembly, though components may be sourced globally).
🏆 Awards & Recognition
Recognitions
Market Reception:
Well-received for its blend of practicality, performance, and BMW quality, though sometimes criticized for styling uniqueness compared to its predecessor.
Ratings
Industry Reviews:
Consistently praised for its reliability and ease of maintenance for a BMW product.