BMW K1200 K1200 RS Motorcycle Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
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๐ท๏ธ Basic Information Identification Make: BMW Model: K1200 RS Vehicle Type: Motorcycle Generation Generation Code: K589 Codes Engine Code Prefix: 1100 ๐ Introduction Market Position Segment: Sport touring motorcycle Target Audience: Owners and independent mechanics seeking to maintain, diagnose, and repair the BMW K1200 RS Competitive Analysis Competitors: Honda ST1100, Kawasaki GTR1000, Yamaha FJR1300 (later years) Key Features Vehicle Appeal: Comfortable for long-distance touring with strong performance and BMW's engineering reputation Manual Value Proposition: Provides essential knowledge for cost-effective ownership, ensuring peak performance and longevity of the motorcycle. ๐ Manual Details Coverage Areas Covered Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: Approx. 700-1000+ (typical for comprehensive workshop manuals) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) ๐ Manual Coverage Systems Covered Engine Mechanical: Full overhaul, disassembly, assembly, inspection, repair of all engine components (cylinder head, block, crankshaft, pistons, valves, etc.) Engine Electrical: Ignition system, fuel injection system (EFI), starting system, charging system, engine control unit (ECU) diagnostics, sensors, wiring diagrams Transmission: Gearbox operation, disassembly, inspection, repair, clutch system, final drive (shaft drive) Chassis And Suspension: Front fork (Telelever), rear shock absorber (Paralever), bearings, seals, adjustments, wheel alignment Brakes: Hydraulic system, ABS (if equipped), calipers, master cylinders, brake lines, fluid replacement, bleeding procedures, rotor inspection Fuel System: Fuel pump, injectors, fuel tank, fuel lines, evaporative emissions control system Cooling System: Radiator, coolant, water pump, thermostat, fan operation Exhaust System: Catalytic converter, mufflers, pipework, oxygen sensors Electrical System Controls: Lighting, instrumentation, switches, relays, fuses, CAN bus diagnostics (on later models) Bodywork And Fairings: Disassembly, installation, repair of fairings, seat, fuel tank, body panels Wheels And Tires: Tire inspection, replacement, wheel bearings, tire pressures Procedures Included Preventative Maintenance: Oil changes, filter replacements, spark plug service, chain/drive lubrication, brake fluid flush, coolant replacement, fork oil change Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based diagnostics Repair Procedures: Step-by-step instructions for all mechanical and electrical repairs, component replacement, and adjustments Disassembly Assembly: Detailed procedures for taking apart and reassembling all major vehicle systems and components Torque Specifications: Precise torque values for all fasteners critical to safety and component integrity Diagnostic Tools: Information on necessary specialized tools and diagnostic equipment (e.g., GS-911 for later models, although early models may rely more on traditional diagnostics) Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to complete engine rebuilds and advanced electrical diagnostics Diagnostic Capability: Advanced diagnostics, including troubleshooting of electronic fuel injection (EFI) and ABS systems Rebuild Instructions: Detailed step-by-step instructions for major component rebuilds (engine, transmission, forks) Wiring Diagrams: Full electrical schematics and wiring diagrams for all systems ๐ Manual Specifications File Format Format Details: Likely a searchable PDF with high-resolution images and diagrams Print Quality Image Resolution: High-resolution for clear reproduction of diagrams and photos Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Search: Enabled (typical for professional PDF manuals) โ๏ธ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, four-stroke Displacement: 1171 cc (for early models, later K1200RS evolved to 1200cc) Bore X Stroke: 74.0 mm x 69.0 mm (typical for 1171cc variant) Valve Train: DOHC, 4 valves per cylinder Compression Ratio: 10.0:1 (typical) Performance Horsepower: Approx. 100-110 HP (depending on exact model year and tuning) Torque: Approx. 115-120 Nm @ 6750 rpm (depending on exact model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic (typical) Fuel Type: Unleaded Premium (95 RON minimum recommended) Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: Synthetic Motorcycle Oil, SAE 10W-40 or 15W-50 (refer to manual for specific BMW approvals like BMW Super Premium) Oil Capacity: Approx. 4.5 Liters (with filter change) ๐ง Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet multi-plate clutch Optional Transmission Options: None (Manual transmission only) Features Final Drive: Shaft drive Gearbox Oil Type: Hypoid gear oil, SAE 90 (API GL-5) for final drive; Transmission oil will be specified in manual. Final Drive Oil Capacity: Approx. 200 ml ๐ Dimensions Exterior Length: Approx. 2240 mm Width: Approx. 920 mm (over mirrors) Height: Approx. 1380 mm (at handlebars) Weights Dry Weight: Approx. 279 kg Wet Weight: Approx. 295 kg (fully fueled and ready to ride) Payload Capacity: Refer to manual, typically around 200-220 kg ๐ก๏ธ Safety Features Ratings Safety Features: ABS (Anti-lock Braking System) available as an option on many models, Integrated braking system (partial) Active Features Active Safety: ABS, robust chassis design, stable handling characteristics Passive Features Passive Safety: Sturdy frame, fairing for rider protection Recall Information Recalls: Specific recall information would need to be checked with NHTSA or BMW Motorrad for VIN. ๐ก Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, LCD display for gear indicator, odometer, trip meters, clock, fuel gauge, engine temp. Driver Assistance ABS:...
Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based diagnostics
Repair Procedures:
Step-by-step instructions for all mechanical and electrical repairs, component replacement, and adjustments
Disassembly Assembly:
Detailed procedures for taking apart and reassembling all major vehicle systems and components
Torque Specifications:
Precise torque values for all fasteners critical to safety and component integrity
Diagnostic Tools:
Information on necessary specialized tools and diagnostic equipment (e.g., GS-911 for later models, although early models may rely more on traditional diagnostics)
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to complete engine rebuilds and advanced electrical diagnostics
Diagnostic Capability:
Advanced diagnostics, including troubleshooting of electronic fuel injection (EFI) and ABS systems
Rebuild Instructions:
Detailed step-by-step instructions for major component rebuilds (engine, transmission, forks)
Wiring Diagrams:
Full electrical schematics and wiring diagrams for all systems
๐ Manual Specifications
File Format
Format Details:
Likely a searchable PDF with high-resolution images and diagrams
Print Quality
Image Resolution:
High-resolution for clear reproduction of diagrams and photos
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Search:
Enabled (typical for professional PDF manuals)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, four-stroke
Displacement:
1171 cc (for early models, later K1200RS evolved to 1200cc)
Bore X Stroke:
74.0 mm x 69.0 mm (typical for 1171cc variant)
Valve Train:
DOHC, 4 valves per cylinder
Compression Ratio:
10.0:1 (typical)
Performance
Horsepower:
Approx. 100-110 HP (depending on exact model year and tuning)
Torque:
Approx. 115-120 Nm @ 6750 rpm (depending on exact model year)
Wiring harness chafing, faulty side stand switch, ABS sensor issues on some units.
Engine Considerations:
While robust, timing chain tensioner can wear over time. Regular oil changes are critical.
๐ Vehicle History
Brand Heritage
Manufacturer Heritage:
BMW Motorrad has a long history of engineering excellence, particularly with shaft-driven motorcycles and boxer engines, but the K-series marked a significant departure into inline-four powertrains.
Model Evolution
K Series Development:
The K-series began with the K100 in 1983 and evolved significantly, with the K1200 RS representing the pinnacle of sport-touring performance in its era, featuring advanced aerodynamics and suspension.
Production
Production Period:
The K1200 RS in this generation was produced from 1997 to 2004/2005, with significant updates occurring during its lifespan before being succeeded by the K1200 GT/R models.
Manufacturing Location:
Berlin, Germany
๐ Awards & Recognition
Recognitions
Industry Recognition:
The K1200 RS was highly regarded in its time for its performance and touring capability, often praised in motorcycle magazines for its engineering and comfort.