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BMW K1200 K1200RS 2001 All Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2001 Codes Chassis Code: K589 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Riders seeking a powerful, comfortable, and technologically advanced motorcycle for long-distance touring and spirited riding. Competitive Analysis Key Competitors: Honda VFR, Kawasaki GTR1000, Yamaha FJR1300 (later models), Ducati ST series Key Features Engine Configuration: DOHC Inline Four-cylinder Drivetrain: Shaft Drive Suspension Design: Innovative Telelever front suspension for superior handling and comfort Braking System: Integral ABS braking system (on many models) Ergonomics: Adjustable windscreen, comfortable seating position for long rides 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Service and Repair Page Count Estimated Pages: 500+ Manual Type Type: Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full Engine Assembly, Cylinder Head, Crankshaft, Piston, Connecting Rods, Valve Train, Lubrication System, Cooling System Fuel System: Fuel Injection System (EFI), Fuel Pump, Injectors, Throttle Body, Fuel Tank, Lines and Filters Ignition System: Ignition Coils, Spark Plugs, Electronic Ignition Control Unit (ECU) Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Oxygen Sensors Transmission: Clutch Assembly, Gearbox Internals, Shift Mechanism, Drive Shaft, Final Drive (Paralever) Brakes: Front and Rear Brake Calipers, Master Cylinders, Brake Lines, Brake Pads, Discs, ABS System (if equipped), Brake Fluid Servicing Suspension: Front Telelever Suspension, Rear Monolever (Paralever) Suspension, Shock Absorbers, Fork Seals, Spring Rates Electrical System: Wiring Harness, Battery, Alternator, Starter Motor, Lighting System, Horn, Fuses, Relays, ECU Diagnostics, Instrument Cluster Bodywork And Frame: Fairings, Seat, Fuel Tank Mounting, Frame Inspection, Chassis Components Wheels And Tires: Wheel Bearings, Tire Replacement, Wheel Balancing Procedures Included Maintenance Tasks: Routine Servicing, Oil Changes, Filter Replacements, Spark Plug Replacement, Brake Bleeding, Chain Adjustment (if applicable - K1200RS is shaft drive), Suspension Servicing Diagnostic Procedures: Troubleshooting Guides for Common Issues, Fault Code Interpretation (OBD-II, if applicable), Electrical System Diagnostics Repair Procedures: Step-by-step instructions for component removal, installation, and repair of all major systems Rebuild Instructions: Complete engine and transmission disassembly and reassembly procedures Technical Depth Depth Level: In-depth mechanical, electrical, and diagnostic information suitable for professional mechanics and advanced DIY enthusiasts 📊 Manual Specifications File Format Digital Format: PDF Print Quality Searchability: Searchable text for quick information retrieval Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, inline four-cylinder Displacement: 1171 cc (71.4 cu in) Bore X Stroke: 79 mm x 59 mm Compression Ratio: 11.0:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 130 hp @ 8,750 rpm (claimed) Torque: Approx. 115 Nm (85 lb-ft) @ 6,750 rpm (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium (95 RON) Fuel Capacity: 24 Liters (6.3 US gal) 🔧 Transmission Standard Type: 6-speed, constant mesh Optional Options: N/A (Standard 6-speed manual) Features Final Drive: Enclosed Shaft Drive Clutch: Hydraulically operated, multi-plate wet clutch 📐 Dimensions Exterior Length: Approx. 2,220 mm (87.4 in) Width: Approx. 910 mm (35.8 in) (at handlebars) Height: Approx. 1,430 mm (56.3 in) (with windscreen) Weights Dry Weight: Approx. 250 kg (551 lbs) Wet Weight: Approx. 283 kg (624 lbs) Max Payload: Approx. 210 kg (463 lbs) 🛡️ Safety Features Ratings ABS: Integral ABS (optional, standard on many later models) Active Features Braking System Type: Linked-action braking, ABS can be specified as integrated or non-integrated Passive Features Lighting: Halogen Headlight, LED Taillight Mirrors: Adjustable mirrors for rear visibility 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, fuel gauge, gear indicator, clock, warning lights. Many models feature heated grips and optional ABS indicator. Driver Assistance ABS: Integral ABS system, which combines braking front and rear with the brake lever and pedal actuation, and offers anti-lock functionality. Connectivity Diagnostic Port: BMW's proprietary diagnostic connector (requires specific adapters for OBD-II style readers). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually Major Service Interval: Every 20,000 km (12,000 miles) - includes valve clearance check, spark plug replacement, etc. Fluid Specifications Engine Oil Type: SAE 20W-50 or SAE 15W-50 API SG/SH/SJ (Synthetic or Mineral) Engine Oil Capacity: Approx. 3.0 Liters (3.2 US qt) with filter change Coolant Type: BMW approved ethylene glycol-based coolant (e.g., BMW Advantec Blue or equivalent) Brake Fluid Type: DOT 4 (low viscosity) Final Drive Oil Type: SAE 80W-90 API GL-5 gear oil Transmission Oil Type: SAE 75W-90 API GL-4 or GL-5 gear oil Known Issues Common Wear Items: Clutch wear, wheel bearings, fork seals, alternator output (especially voltage regulator), fuel pump relay, ABS modulator issues. Electrical Quirks: Can experience intermittent electrical faults due to aging wiring or connectors. Instrument cluster issues can occur. Engine Management: Motronic ECU can sometimes develop issues; requires specialized diagnostic tools. 📚 Vehicle History Brand Heritage Bmw Motorcycle Division: BMW Motorrad, known for...
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BMW K1200 K1200RS 2001 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Year:
2001
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Riders seeking a powerful, comfortable, and technologically advanced motorcycle for long-distance touring and spirited riding.
Competitive Analysis
Key Competitors:
Honda VFR, Kawasaki GTR1000, Yamaha FJR1300 (later models), Ducati ST series
Key Features
Engine Configuration:
DOHC Inline Four-cylinder
Drivetrain:
Shaft Drive
Suspension Design:
Innovative Telelever front suspension for superior handling and comfort
Braking System:
Integral ABS braking system (on many models)
Ergonomics:
Adjustable windscreen, comfortable seating position for long rides
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Service and Repair
Page Count
Estimated Pages:
500+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full Engine Assembly, Cylinder Head, Crankshaft, Piston, Connecting Rods, Valve Train, Lubrication System, Cooling System
Fuel System:
Fuel Injection System (EFI), Fuel Pump, Injectors, Throttle Body, Fuel Tank, Lines and Filters
Ignition System:
Ignition Coils, Spark Plugs, Electronic Ignition Control Unit (ECU)
Exhaust System:
Exhaust Manifold, Catalytic Converter, Muffler, Oxygen Sensors
Transmission:
Clutch Assembly, Gearbox Internals, Shift Mechanism, Drive Shaft, Final Drive (Paralever)
Brakes:
Front and Rear Brake Calipers, Master Cylinders, Brake Lines, Brake Pads, Discs, ABS System (if equipped), Brake Fluid Servicing
Suspension:
Front Telelever Suspension, Rear Monolever (Paralever) Suspension, Shock Absorbers, Fork Seals, Spring Rates
Electrical System:
Wiring Harness, Battery, Alternator, Starter Motor, Lighting System, Horn, Fuses, Relays, ECU Diagnostics, Instrument Cluster
Bodywork And Frame:
Fairings, Seat, Fuel Tank Mounting, Frame Inspection, Chassis Components
Wheels And Tires:
Wheel Bearings, Tire Replacement, Wheel Balancing
Procedures Included
Maintenance Tasks:
Routine Servicing, Oil Changes, Filter Replacements, Spark Plug Replacement, Brake Bleeding, Chain Adjustment (if applicable - K1200RS is shaft drive), Suspension Servicing
Diagnostic Procedures:
Troubleshooting Guides for Common Issues, Fault Code Interpretation (OBD-II, if applicable), Electrical System Diagnostics
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair of all major systems
Rebuild Instructions:
Complete engine and transmission disassembly and reassembly procedures
Technical Depth
Depth Level:
In-depth mechanical, electrical, and diagnostic information suitable for professional mechanics and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Searchability:
Searchable text for quick information retrieval
Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline four-cylinder
Displacement:
1171 cc (71.4 cu in)
Bore X Stroke:
79 mm x 59 mm
Compression Ratio:
11.0:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 130 hp @ 8,750 rpm (claimed)
Torque:
Approx. 115 Nm (85 lb-ft) @ 6,750 rpm (claimed)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium (95 RON)
Fuel Capacity:
24 Liters (6.3 US gal)
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Optional
Options:
N/A (Standard 6-speed manual)
Features
Final Drive:
Enclosed Shaft Drive
Clutch:
Hydraulically operated, multi-plate wet clutch
📐 Dimensions
Exterior
Length:
Approx. 2,220 mm (87.4 in)
Width:
Approx. 910 mm (35.8 in) (at handlebars)
Height:
Approx. 1,430 mm (56.3 in) (with windscreen)
Weights
Dry Weight:
Approx. 250 kg (551 lbs)
Wet Weight:
Approx. 283 kg (624 lbs)
Max Payload:
Approx. 210 kg (463 lbs)
🛡️ Safety Features
Ratings
ABS:
Integral ABS (optional, standard on many later models)
Active Features
Braking System Type:
Linked-action braking, ABS can be specified as integrated or non-integrated
Passive Features
Lighting:
Halogen Headlight, LED Taillight
Mirrors:
Adjustable mirrors for rear visibility
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, gear indicator, clock, warning lights. Many models feature heated grips and optional ABS indicator.
Driver Assistance
ABS:
Integral ABS system, which combines braking front and rear with the brake lever and pedal actuation, and offers anti-lock functionality.
Connectivity
Diagnostic Port:
BMW's proprietary diagnostic connector (requires specific adapters for OBD-II style readers).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Major Service Interval:
Every 20,000 km (12,000 miles) - includes valve clearance check, spark plug replacement, etc.
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or SAE 15W-50 API SG/SH/SJ (Synthetic or Mineral)
Engine Oil Capacity:
Approx. 3.0 Liters (3.2 US qt) with filter change
Coolant Type:
BMW approved ethylene glycol-based coolant (e.g., BMW Advantec Blue or equivalent)
Brake Fluid Type:
DOT 4 (low viscosity)
Final Drive Oil Type:
SAE 80W-90 API GL-5 gear oil
Transmission Oil Type:
SAE 75W-90 API GL-4 or GL-5 gear oil
Known Issues
Common Wear Items:
Clutch wear, wheel bearings, fork seals, alternator output (especially voltage regulator), fuel pump relay, ABS modulator issues.
Electrical Quirks:
Can experience intermittent electrical faults due to aging wiring or connectors. Instrument cluster issues can occur.
Engine Management:
Motronic ECU can sometimes develop issues; requires specialized diagnostic tools.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Division:
BMW Motorrad, known for engineering excellence, durability, and innovation in motorcycle design since the early 20th century.
Model Evolution
K Series Introduction:
The K-series debuted in 1983 with the K100, revolutionizing motorcycle design with its transverse inline-four engine mounted longitudinally. The K1200RS evolved from this platform, refining performance, aerodynamics, and touring capabilities.
K1200Rs Development:
The K1200RS was a high-performance sport-tourer, building on the K1100RS. It featured significant engine upgrades, improved aerodynamics, and enhanced chassis dynamics, including the advanced Telelever front suspension.
Production
Production Years:
1997-2004 (K1200RS model designation)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Reviews:
Consistently praised for its powerful engine, comfortable ride, and advanced chassis design, establishing a benchmark in the sport-touring segment.
Ratings
Reliability:
Generally considered reliable with proper maintenance, though some electrical components and accessories may require attention over time.
Certifications
European Emissions:
Meets relevant European emissions standards for its production era.
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