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BMW M3 Service Repair Manual 1999-2005

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๐Ÿท๏ธ Basic Information Identification Make: BMW Model: M3 Model Generation: E46 Model Years Covered: 1999-2005 Platform Code: E46 ๐Ÿ‘‹ Introduction Market Position Positioning: The E46 M3 is a legendary performance coupe and convertible, celebrated for its motorsport-derived S54 engine and exceptional driving dynamics, making it a sought-after vehicle for enthusiasts and a prime candidate for dedicated service. Competitive Analysis Competitors: Audi S4 (B5/B6), Mercedes-Benz C32/C55 AMG, Porsche 911 Carrera (996). Key Features Distinctive Features: High-revving naturally aspirated inline-six engine, motorsport-derived chassis and suspension, optional SMG II paddle-shift transmission, iconic styling. Manual Value Value Proposition: This manual offers substantial cost savings by empowering owners and independent workshops to perform complex repairs and routine maintenance, crucial for maintaining the performance and longevity of this high-performance vehicle. ๐Ÿ“‹ Manual Details Coverage Areas Language: English Format: Digital Download (PDF) Manual Type: Service and Repair Workshop Manual Page Count Estimated Page Count: 1500+ ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and repair of all engine components including S54B32 inline-six engine. Engine Management: Fuel injection system (DME MS43/MS45), ignition system, emissions control systems, diagnostic trouble codes (DTCs), sensor testing, and ECU information. Transmission Manual: SMG II (Sequential Manual Gearbox) and 6-speed manual transmission repair, clutch service, driveline components. Transmission Automatic: Repair and maintenance of the GM 5L40-E automatic transmission (less common in M3 but covered for specific variants/conversions). Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, springs, alignment specifications, and troubleshooting. Brakes: Front and rear brake systems, including ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid flush, pad/rotor replacement, caliper overhaul, and hydraulic system diagnostics. Steering: Power steering system, steering rack, tie rods, steering column, and associated components. Electrical System: 12V battery system, charging system, starter, lighting, power windows, central locking, instrument cluster, and wiring diagrams for all circuits. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, exterior trim, sealing, and structural components. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnostics, refrigerant recharge, component replacement, and climate control module. Comfort And Convenience: Seats, sunroof, mirrors, and other interior comfort features. Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, fluid checks, spark plug replacement, belt inspections, and brake service. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex mechanical and electrical faults. Repair And Rebuild: Step-by-step instructions for removing, repairing, and reinstalling all major vehicle components. Diagnostics: Procedures for using diagnostic tools, reading fault codes, live data analysis, and component testing. Specifications And Data: Torque specifications, clearances, fluid capacities, and other critical technical data. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic flowcharts. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for physical reference. Resolution: High-resolution images and diagrams. Binding Type Binding Type For Physical Version: Not Applicable (Digital Download) Paper Type Paper Type For Physical Version: Not Applicable (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Code: S54B32 Engine Type: Naturally Aspirated Inline-6 Displacement: 3.2 Liters (3246 cc) Bore X Stroke: 87.0 mm x 91.0 mm Compression Ratio: 11.5:1 Performance Horsepower Us Spec: 333 hp @ 7900 rpm Torque Us Spec: 262 lb-ft @ 4900 rpm Redline: 8000 rpm Fuel System Fuel Delivery: Multi-point fuel injection (Bosch Motronic MS43/MS45) Fuel Type: Premium Unleaded (91 Octane or higher recommended) Valvetrain Engine Design: Double VANOS (Variable Valve Timing) and individual throttle bodies. ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed manual transmission (Getrag 420G) Optional Transmission Type: Sequential Manual Gearbox (SMG II) Features Clutch Type Manual: Hydraulically operated single-plate dry clutch Smg Features: Driver-selectable shift modes (Comfort, Sport), paddle shifters, automated clutch operation. Fluid Specifications Manual Transmission Fluid: BMW recommends Pentosin MTF LT-1 or MTF LT-2 (equivalent to ATF Type T-IV or Dexron III for certain applications/years, consult manual for exact spec). Smg Transmission Fluid: Hydraulic fluid Pentosin CHF 11S. ๐Ÿ“ Dimensions Exterior Length: 4.575 mm (179.7 in) Width: 1.780 mm (70.1 in) Height: 1.370 mm (53.9 in) Wheelbase: 2.760 mm (108.7 in) Front Track: 1.518 mm (59.8 in) Rear Track: 1.524 mm (60.0 in) Weights Curb Weight Manual: 1,570 kg (3,461 lbs) Curb Weight Smg: 1,580 kg (3,483 lbs) Cargo Trunk Volume Sedan: 420 Liters (14.8 cu ft) Trunk Volume Coupe: 410 Liters (14.5 cu ft) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: 4/5 Stars (NHTSA rating for similar E46 models) NHTSA Front Impact Passenger: 4/5 Stars (NHTSA rating for similar E46 models) IIHS Front Impact: Good (IIHS rating for similar E46 models) Active Features Stability Control: Dynamic Stability Control (DSC) with M Dynamic Mode (MDM). Traction Control: Automatic Stability Control and Traction (ASC+T). Braking System: Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD), and Brake Assist. Passive Features Airbags: Front dual-stage...
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BMW M3 Service Repair Manual 1999-2005
๐Ÿท๏ธ Basic Information
Identification
Make:
BMW
Model:
M3
Model Generation:
E46
Model Years Covered:
1999-2005
Platform Code:
E46
๐Ÿ‘‹ Introduction
Market Position
Positioning:
The E46 M3 is a legendary performance coupe and convertible, celebrated for its motorsport-derived S54 engine and exceptional driving dynamics, making it a sought-after vehicle for enthusiasts and a prime candidate for dedicated service.
Competitive Analysis
Competitors:
Audi S4 (B5/B6), Mercedes-Benz C32/C55 AMG, Porsche 911 Carrera (996).
Key Features
Distinctive Features:
High-revving naturally aspirated inline-six engine, motorsport-derived chassis and suspension, optional SMG II paddle-shift transmission, iconic styling.
Manual Value
Value Proposition:
This manual offers substantial cost savings by empowering owners and independent workshops to perform complex repairs and routine maintenance, crucial for maintaining the performance and longevity of this high-performance vehicle.
๐Ÿ“‹ Manual Details
Coverage Areas
Language:
English
Format:
Digital Download (PDF)
Manual Type:
Service and Repair Workshop Manual
Page Count
Estimated Page Count:
1500+
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair of all engine components including S54B32 inline-six engine.
Engine Management:
Fuel injection system (DME MS43/MS45), ignition system, emissions control systems, diagnostic trouble codes (DTCs), sensor testing, and ECU information.
Transmission Manual:
SMG II (Sequential Manual Gearbox) and 6-speed manual transmission repair, clutch service, driveline components.
Transmission Automatic:
Repair and maintenance of the GM 5L40-E automatic transmission (less common in M3 but covered for specific variants/conversions).
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, springs, alignment specifications, and troubleshooting.
Brakes:
Front and rear brake systems, including ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid flush, pad/rotor replacement, caliper overhaul, and hydraulic system diagnostics.
Steering:
Power steering system, steering rack, tie rods, steering column, and associated components.
Electrical System:
12V battery system, charging system, starter, lighting, power windows, central locking, instrument cluster, and wiring diagrams for all circuits.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, exterior trim, sealing, and structural components.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnostics, refrigerant recharge, component replacement, and climate control module.
Comfort And Convenience:
Seats, sunroof, mirrors, and other interior comfort features.
Procedures Included
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, fluid checks, spark plug replacement, belt inspections, and brake service.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex mechanical and electrical faults.
Repair And Rebuild:
Step-by-step instructions for removing, repairing, and reinstalling all major vehicle components.
Diagnostics:
Procedures for using diagnostic tools, reading fault codes, live data analysis, and component testing.
Specifications And Data:
Torque specifications, clearances, fluid capacities, and other critical technical data.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic flowcharts.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages for physical reference.
Resolution:
High-resolution images and diagrams.
Binding Type
Binding Type For Physical Version:
Not Applicable (Digital Download)
Paper Type
Paper Type For Physical Version:
Not Applicable (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
S54B32
Engine Type:
Naturally Aspirated Inline-6
Displacement:
3.2 Liters (3246 cc)
Bore X Stroke:
87.0 mm x 91.0 mm
Compression Ratio:
11.5:1
Performance
Horsepower Us Spec:
333 hp @ 7900 rpm
Torque Us Spec:
262 lb-ft @ 4900 rpm
Redline:
8000 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (Bosch Motronic MS43/MS45)
Fuel Type:
Premium Unleaded (91 Octane or higher recommended)
Valvetrain
Engine Design:
Double VANOS (Variable Valve Timing) and individual throttle bodies.
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed manual transmission (Getrag 420G)
Optional
Transmission Type:
Sequential Manual Gearbox (SMG II)
Features
Clutch Type Manual:
Hydraulically operated single-plate dry clutch
Smg Features:
Driver-selectable shift modes (Comfort, Sport), paddle shifters, automated clutch operation.
Fluid Specifications
Manual Transmission Fluid:
BMW recommends Pentosin MTF LT-1 or MTF LT-2 (equivalent to ATF Type T-IV or Dexron III for certain applications/years, consult manual for exact spec).
Smg Transmission Fluid:
Hydraulic fluid Pentosin CHF 11S.
๐Ÿ“ Dimensions
Exterior
Length:
4.575 mm (179.7 in)
Width:
1.780 mm (70.1 in)
Height:
1.370 mm (53.9 in)
Wheelbase:
2.760 mm (108.7 in)
Front Track:
1.518 mm (59.8 in)
Rear Track:
1.524 mm (60.0 in)
Weights
Curb Weight Manual:
1,570 kg (3,461 lbs)
Curb Weight Smg:
1,580 kg (3,483 lbs)
Cargo
Trunk Volume Sedan:
420 Liters (14.8 cu ft)
Trunk Volume Coupe:
410 Liters (14.5 cu ft)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
4/5 Stars (NHTSA rating for similar E46 models)
NHTSA Front Impact Passenger:
4/5 Stars (NHTSA rating for similar E46 models)
IIHS Front Impact:
Good (IIHS rating for similar E46 models)
Active Features
Stability Control:
Dynamic Stability Control (DSC) with M Dynamic Mode (MDM).
Traction Control:
Automatic Stability Control and Traction (ASC+T).
Braking System:
Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD), and Brake Assist.
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags.
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners and force limiters.
Chassis Design:
Reinforced safety cell, crumple zones.
๐Ÿ’ก Technology Features
Infotainment
Head Unit:
BMW Business CD, BMW Professional RDS, or optional Navigation system (MK4).
Audio System:
Standard 10-speaker Hi-Fi system, optional Harman Kardon sound system.
Driver Assistance
Cruise Control:
Standard cruise control functionality.
Parking Sensors:
Optional Park Distance Control (PDC) rear sensors.
Connectivity
Phone Integration:
Optional Bluetooth mobile phone preparation with cradle.
Instrumentation
Dashboard Display:
M-specific instrument cluster with oil temperature gauge, voltmeter, and other performance-oriented readouts.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 miles or 12 months, whichever comes first. Oil service indicator (Condition Based Service - CBS) may vary.
Engine Oil Filter:
Replace at every oil change. Part Numbers: 11 42 7 512 701 (or equivalent).
Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles). Part Number: 13 72 1 408 978 (or equivalent).
Spark Plugs:
Replace every 60,000 miles. Recommended: NGK BKR6EQUP (or equivalent).
Coolant Flush:
Every 2 years or 30,000 miles. Use BMW Blue Coolant (G48) or equivalent.
Brake Fluid Flush:
Every 2 years. Use DOT 4 Low Viscosity brake fluid (BMW P/N 81 22 9 400 379 or equivalent).
Fluid Specifications
Engine Oil Capacity:
6.5 Liters (with filter change).
Engine Oil Type:
SAE 10W-60 (BMW High Performance Synthetic Oil M TwinPower Turbo or equivalent recommended for S54).
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 standard). Capacity: ~8 Liters.
Known Issues
Rod Bearings:
A well-documented concern on the S54 engine, particularly for cars driven hard. Early failure can lead to catastrophic engine damage. Inspection and potential replacement with upgraded bearings are often recommended.
Vanos:
VANOS solenoids and seals can degrade over time, leading to rough idling, poor performance, and fault codes. Rebuild kits are available.
Subframe Mounts:
Cracking or separation of the rear subframe mounting points in the chassis can occur due to stress. Reinforcement kits are available and highly recommended.
Throttle Actuators:
The individual throttle bodies can develop issues with their return springs or actuators, leading to erratic idle or performance problems.
Oil Pump Drive:
The oil pump retaining bolt can loosen over time, leading to loss of oil pressure and potential engine damage. Regular inspection and tightening are critical.
๐Ÿ“š Vehicle History
Brand Heritage
Bmw Motorsport:
BMW M GmbH, a subsidiary of BMW AG, is dedicated to high-performance vehicles, building on a rich motorsport legacy dating back to the 1970s.
Model Evolution
E46 M3 Introduction:
Introduced in 2000 for the 2001 model year, the E46 M3 represented the pinnacle of the 3 Series platform, designed as a road-legal race car.
Variants:
Available as a Coupe and a Convertible (often referred to as the E46 M3 Cabrio).
Facelift Minor Updates:
Minor updates occurred throughout its production run, including subtle styling changes and interior refinements.
Production
Production Period:
2000-2006
Production Locations:
Regensburg, Germany
Production Volume Estimate:
Approximately 82,000 units worldwide.
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver Ten Best:
Named to Car and Driver's '10Best' list multiple times during its production run.
Motor Trend Car Of The Year:
Often praised by automotive journalists for its performance and handling, although specific 'Car of the Year' awards may vary by region and year.
Performance Reputation:
Widely regarded as one of the finest driver's cars of its era and a benchmark for performance sedans/coupes.
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