The BMW R 100 PD, produced from 1987 to 1996, is a distinguished dual-sport and adventure motorcycle renowned for its ruggedness and long-distance touring capabilities. As a specialized variant of the R 100 GS, the PD model was specifically equipped for the demands of adventure, featuring enhancements such as a larger fuel tank and a taller windscreen. Powered by an air-cooled, four-stroke, boxer twin-cylinder engine with a displacement of 980 cc, it delivers approximately 60 horsepower, making it a capable machine for both on-road and off-road excursions. Its robust steel tube frame and shaft drive system contribute to its enduring reliability and the strong heritage of the brand. This comprehensive Workshop Service Manual for Repair provides detailed English language guidance for the BMW R 100 PD. It covers a wide array of essential maintenance and repair procedures, including complete engine overhaul, fuel system maintenance, ignition system diagnostics, transmission and drivetrain servicing, chassis and suspension refurbishment, brake system repairs, and electrical system troubleshooting. The manual also includes routine maintenance schedules, adjustment procedures, and systematic troubleshooting guides to assist owners and technicians in maintaining the optimal performance and longevity of their motorcycle. Its thoroughness ensures that users can confidently perform everything from basic upkeep to complex repairs. 🏷️ Basic Information Identification Make: BMW Model: R 100 PD Model Variant: PD (Paris-Dakar) Production Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 👋 Introduction Market Position Motorcycle Segment: Dual-sport / Adventure motorcycle, known for its ruggedness and touring capability. Target Audience: Owners seeking to perform their own maintenance, repairs, and restorations on the R 100 PD. Competitive Analysis Key Competitors Era: Honda Transalp, Yamaha Tenere, Suzuki DR Big, Kawasaki KLR650. Key Features Model Significance: The R 100 PD (Paris-Dakar) is a variant of the popular R 100 GS, specifically outfitted for long-distance adventure touring with a larger fuel tank, taller windscreen, and spoked wheels. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual for Repair Language: English Format: PDF Download Page Count Page Count: 168 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, reassembly, torque specifications, timing procedures, valve adjustment. Fuel System: Carburetor adjustment and overhaul (e.g., Bing 40), fuel pump, fuel lines, fuel tank maintenance. Ignition System: Ignition timing, spark plug specifications, ignition coil testing, electronic ignition module diagnostics. Transmission And Drivetrain: Gearbox disassembly and assembly, clutch operation, final drive inspection and maintenance, driveshaft lubrication. Chassis And Suspension: Front fork (telescopic) overhaul, rear shock absorber replacement, swingarm bearing service, wheel bearing replacement. Braking System: Brake caliper overhaul, brake pad replacement, brake fluid bleeding, master cylinder inspection, disc brake maintenance. Electrical System: Wiring diagrams, battery maintenance, charging system (alternator), starter motor, lighting circuits, fuse identification. Bodywork And Frame: Body panel removal and installation, seat mounting, fairing components, frame integrity checks, center stand and side stand. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication points, valve clearance checks. Troubleshooting Guides: Systematic diagnostic procedures for common starting, running, and electrical issues. Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly. Adjustment Procedures: Carburetor synchronization, throttle cable adjustment, clutch lever free play adjustment. Technical Depth Diagnostic Capability: Advanced diagnostics including electrical troubleshooting, fuel mixture analysis, and engine performance tuning. Rebuild Scope: Comprehensive procedures for engine rebuilds, gearbox overhauls, and suspension component refurbishment. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable (depending on OCR quality of original scans). Print Quality Print Quality: Printable (standard PDF output). Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, boxer twin-cylinder Displacement: 980 cc Bore X Stroke: 94 mm x 70.6 mm Compression Ratio: 8.5:1 Performance Horsepower: 60 hp (44 kW) @ 6,000 rpm (approximate, varies slightly by year and spec) Torque: 77 Nm (57 lb-ft) @ 3,750 rpm (approximate) Fuel System Carburetors: 2 x Bing 40/45mm (depending on exact model year and spec) Fuel Type: Unleaded gasoline (RON 91 or higher) Lubrication Oil Capacity With Filter: 3.0 Liters (approx.) Recommended Oil Viscosity: SAE 20W-50 🔧 Transmission Standard Transmission Type: 5-speed manual Clutch Type: Single dry plate, hydraulically operated Features Final Drive: Shaft drive Transmission Oil Type: SAE 90 Gear Oil (API GL-5) 📐 Dimensions Exterior Wheelbase: 1490 mm (58.7 inches) Length: 2220 mm (87.4 inches) Width: 890 mm (35.0 inches) Seat Height: 860 mm (33.9 inches) Weights Dry Weight: 217 kg (478 lbs) Gross Vehicle Weight: 430 kg (948 lbs) Fuel Capacity Fuel Tank Capacity: 26 Liters (6.9 US gallons), including a 4-liter reserve (PD model specific). 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety is primarily dependent on rider skill and proper maintenance. No formal crash ratings like automobiles. Active Features Braking System: Dual disc front brakes, single disc rear brake. Often equipped with ABS in later production years, though less...