BMW R1150GS R 1150 GS 2003 Factory Service Repair Manual
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๐ท๏ธ Basic Information
Identification
Make:
BMW
Model:
R 1150 GS
Year:
2003
Vehicle Type:
Motorcycle
Generation
Generation Code:
R21
Codes
Engine Code:
M259
๐ Introduction
Market Position
Target Audience:
BMW R 1150 GS 2003 Owners, DIY Mechanics, Professional Technicians
Competitive Analysis
Manual Authenticity:
Actual Genuine Repair Service Factory Manuals (Not 3rd party)
Key Features
Value Proposition:
Save $50-$60 per hour on shop labor costs; empowers owners to perform servicing themselves
Search Functionality:
Searchable PDF for quick information retrieval
Instructional Design:
Step-by-step instructions, numbered instructions, detailed illustrations, diagrams, and photos
๐ Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service Repair
Page Count
Estimated Page Count:
Hundreds of pages (exact number not specified, but substantial)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐ Manual Coverage
Systems Covered
Engine Systems:
General Information, Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Crankshaft/Transmission
Drivetrain Systems:
Clutch, Crankshaft/Transmission, Wheels/Tires, Final Drive
Chassis Systems:
Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams
Auxiliary Systems:
Appendix
Procedures Included
Diagnostic Procedures:
Engine Fault Symptom Diagnosis, Advanced Troubleshooting Guide, Electrical System Diagnosis
Maintenance Procedures:
Fundamentals of Maintaining, Routine Servicing, Common Fixes
Repair Procedures:
Step-by-step Repair Instructions, Full Repair, Rebuild, Refurbish, Restore Procedures
Testing Procedures:
Part Testing using Mechanic Techniques
Technical Depth
Technical Depth:
Complete Factory Level Detail, Suitable for Professional Technicians and Mechanics
๐ Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction (entire manual or selected pages)
Binding Type
Binding Type:
N/A (Digital Download - Printable)
Paper Type
Paper Type:
N/A (Digital Download - Printable)
Software Requirements
Required Software:
Adobe PDF Reader
Compatibility
Operating Systems:
Windows, macOS
Delivery Method
Delivery:
Download link on checkout page after payment
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-Cooled, Four-Stroke, Boxer Twin
Displacement:
1130 cc (69 cu in)
Bore X Stroke:
101 mm x 70.5 mm (3.98 x 2.78 in)
Compression Ratio:
9.0:1
Performance
Horsepower:
85 hp (63 kW) at 6,750 rpm (approximate)
Torque:
72 lb-ft (98 Nm) at 5,250 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic 2.4)
Fuel Type:
Unleaded Gasoline, Premium (95 RON)
Cooling System
Cooling Method:
Air cooling with oil cooling circuits
๐ง Transmission
Standard
Transmission Type:
6-speed Manual
Features
Clutch Type:
Single Dry Plate Clutch
Final Drive:
Shaft Drive
๐ Dimensions
Exterior
Length:
2,255 mm (88.8 in)
Width:
910 mm (35.8 in) (including mirrors)
Height:
1,425 mm (56.1 in) (without windscreen)
Weights
Dry Weight:
232 kg (511.5 lbs)
Gross Vehicle Weight Rating:
450 kg (992 lbs)
๐ก๏ธ Safety Features
Active Features
Braking System:
BMW Motorrad Integral ABS (optional, but common on R1150GS)
Front Brake:
Dual 305 mm (12.0 in) discs with 4-piston calipers
Rear Brake:
Single 276 mm (10.9 in) disc with 2-piston caliper
๐ก Technology Features
Infotainment
Instrumentation:
Analog Tachometer, Digital Speedometer, Gear Indicator, Odometer, Trip Meter, Clock, Fuel Gauge, Warning Lights
Driver Assistance
ABS System:
BMW Motorrad Integral ABS (optional feature, requiring specific maintenance procedures in the manual)
Connectivity
Diagnostic Interface:
BMW proprietary diagnostic connector (requiring specific tools or adapters for advanced diagnostics, detailed in manual)
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically 10,000 km or annual)
Valve Clearance Check:
Refer to manual (typically 20,000 km or as needed)
Fluid Specifications
Engine Oil Type:
Refer to manual (e.g., SAE 20W-50 or 15W-50, API SG/SH/SJ)
Engine Oil Capacity:
Approximately 3.0 liters (3.2 US qt) with filter change
Brake Fluid Type:
DOT 4
Gearbox Oil Type:
Refer to manual (e.g., SAE 75W-90, API GL-5)
Final Drive Oil Type:
Refer to manual (e.g., SAE 80W-90, API GL-5)
Known Issues
Common Issues Overview:
Potential for Hall sensor issues, fuel pump relay failures, paralever pivot wear, and throttle position sensor (TPS) calibration needs. Manual addresses diagnosis and repair.
๐ Vehicle History
Brand Heritage
Manufacturer Heritage:
BMW Motorrad, a division of Bayerische Motoren Werke AG, with a long history in motorcycle engineering and innovation.
Model Evolution
R Series Heritage:
Successor to the R 1100 GS, evolving the 'Gelande/Strasse' (off-road/street) concept with improvements in power, handling, and technology.
Production
Production Period:
1999-2004 (R1150GS platform)
Manufacturing Location:
Berlin, Germany
๐ Awards & Recognition
Recognitions
Motorcycle Segment:
Highly regarded adventure touring motorcycle, often praised for its versatility, durability, and capability for long-distance travel and light off-road excursions.
BMW R 1150 GS 2003 Owners, DIY Mechanics, Professional Technicians
Competitive Analysis
Manual Authenticity:
Actual Genuine Repair Service Factory Manuals (Not 3rd party)
Key Features
Value Proposition:
Save $50-$60 per hour on shop labor costs; empowers owners to perform servicing themselves
Search Functionality:
Searchable PDF for quick information retrieval
Instructional Design:
Step-by-step instructions, numbered instructions, detailed illustrations, diagrams, and photos
๐ Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service Repair
Page Count
Estimated Page Count:
Hundreds of pages (exact number not specified, but substantial)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐ Manual Coverage
Systems Covered
Engine Systems:
General Information, Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Crankshaft/Transmission
Drivetrain Systems:
Clutch, Crankshaft/Transmission, Wheels/Tires, Final Drive
Chassis Systems:
Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams
Auxiliary Systems:
Appendix
Procedures Included
Diagnostic Procedures:
Engine Fault Symptom Diagnosis, Advanced Troubleshooting Guide, Electrical System Diagnosis
Maintenance Procedures:
Fundamentals of Maintaining, Routine Servicing, Common Fixes
Repair Procedures:
Step-by-step Repair Instructions, Full Repair, Rebuild, Refurbish, Restore Procedures
Testing Procedures:
Part Testing using Mechanic Techniques
Technical Depth
Technical Depth:
Complete Factory Level Detail, Suitable for Professional Technicians and Mechanics
๐ Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction (entire manual or selected pages)
Binding Type
Binding Type:
N/A (Digital Download - Printable)
Paper Type
Paper Type:
N/A (Digital Download - Printable)
Software Requirements
Required Software:
Adobe PDF Reader
Compatibility
Operating Systems:
Windows, macOS
Delivery Method
Delivery:
Download link on checkout page after payment
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-Cooled, Four-Stroke, Boxer Twin
Displacement:
1130 cc (69 cu in)
Bore X Stroke:
101 mm x 70.5 mm (3.98 x 2.78 in)
Compression Ratio:
9.0:1
Performance
Horsepower:
85 hp (63 kW) at 6,750 rpm (approximate)
Torque:
72 lb-ft (98 Nm) at 5,250 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic 2.4)
Fuel Type:
Unleaded Gasoline, Premium (95 RON)
Cooling System
Cooling Method:
Air cooling with oil cooling circuits
๐ง Transmission
Standard
Transmission Type:
6-speed Manual
Features
Clutch Type:
Single Dry Plate Clutch
Final Drive:
Shaft Drive
๐ Dimensions
Exterior
Length:
2,255 mm (88.8 in)
Width:
910 mm (35.8 in) (including mirrors)
Height:
1,425 mm (56.1 in) (without windscreen)
Weights
Dry Weight:
232 kg (511.5 lbs)
Gross Vehicle Weight Rating:
450 kg (992 lbs)
๐ก๏ธ Safety Features
Active Features
Braking System:
BMW Motorrad Integral ABS (optional, but common on R1150GS)
Front Brake:
Dual 305 mm (12.0 in) discs with 4-piston calipers
Rear Brake:
Single 276 mm (10.9 in) disc with 2-piston caliper
๐ก Technology Features
Infotainment
Instrumentation:
Analog Tachometer, Digital Speedometer, Gear Indicator, Odometer, Trip Meter, Clock, Fuel Gauge, Warning Lights
Driver Assistance
ABS System:
BMW Motorrad Integral ABS (optional feature, requiring specific maintenance procedures in the manual)
Connectivity
Diagnostic Interface:
BMW proprietary diagnostic connector (requiring specific tools or adapters for advanced diagnostics, detailed in manual)
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically 10,000 km or annual)
Valve Clearance Check:
Refer to manual (typically 20,000 km or as needed)
Fluid Specifications
Engine Oil Type:
Refer to manual (e.g., SAE 20W-50 or 15W-50, API SG/SH/SJ)
Engine Oil Capacity:
Approximately 3.0 liters (3.2 US qt) with filter change
Brake Fluid Type:
DOT 4
Gearbox Oil Type:
Refer to manual (e.g., SAE 75W-90, API GL-5)
Final Drive Oil Type:
Refer to manual (e.g., SAE 80W-90, API GL-5)
Known Issues
Common Issues Overview:
Potential for Hall sensor issues, fuel pump relay failures, paralever pivot wear, and throttle position sensor (TPS) calibration needs. Manual addresses diagnosis and repair.
๐ Vehicle History
Brand Heritage
Manufacturer Heritage:
BMW Motorrad, a division of Bayerische Motoren Werke AG, with a long history in motorcycle engineering and innovation.
Model Evolution
R Series Heritage:
Successor to the R 1100 GS, evolving the 'Gelande/Strasse' (off-road/street) concept with improvements in power, handling, and technology.
Production
Production Period:
1999-2004 (R1150GS platform)
Manufacturing Location:
Berlin, Germany
๐ Awards & Recognition
Recognitions
Motorcycle Segment:
Highly regarded adventure touring motorcycle, often praised for its versatility, durability, and capability for long-distance travel and light off-road excursions.