BMW R1150GS R 1150 GS 2002 Factory Service Repair Manual
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$133.00
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🏷️ Basic Information Identification Make: BMW Model: R 1150 GS Year: 2002 Codes Model Code: R2X (for R 1150 GS) 👋 Introduction Market Position Market Position: Essential documentation for owners and independent mechanics seeking to maintain and repair the BMW R 1150 GS, providing factory-level expertise. Competitive Analysis Competitive Analysis: Provides genuine factory information, differentiating it from less detailed third-party manuals. Offers cost savings on labor compared to dealership services. Key Features Key Features: Complete factory coverage, detailed step-by-step procedures, extensive illustrations and diagrams, advanced troubleshooting guide, printable format, searchable content, cost-saving potential for owners. Value Proposition: Enables owners to perform their own servicing, saving an estimated $50 - $60 per hour on shop labor costs. 📋 Manual Details Coverage Areas Coverage Areas: All styles of the 2002 BMW R 1150 GS Page Count Page Count: Hundreds of pages (exact count not specified, but implies comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Electrical System Detail: Detailed wiring diagrams, component testing, troubleshooting electrical faults, lighting, ignition system, charging system, starter motor, battery. Engine Top End Detail: Cylinder head removal and installation, valve inspection and adjustment, piston and connecting rod service, camshaft and timing chain inspection. Fuel System Detail: Fuel injection system diagnosis, fuel pump testing, injector cleaning, throttle body synchronization, fuel filter replacement. Suspension Detail: Front fork (BMW Telelever) service, rear shock absorber (BMW Monolever) service and adjustment, bearing checks, spring preload and damping adjustments. Crankshaft Transmission Detail: Engine crankshaft inspection, balancing, bearing service, transmission gear inspection, shift mechanism service, final drive hub and bearing service. Wheels Tires Detail: Wheel bearing service, tire mounting and balancing, wheel truing, spoke tension adjustment (if applicable to specific wheel type), rim inspection. Procedures Included Procedures Included: Maintenance, Repair, Rebuild, Refurbish, Restoration, Diagnosis of Engine Fault Symptoms, Testing of Suspected Parts, Wiring Diagram Tracing and Verification, Engine Management Systems Analysis, Troubleshooting, Common Fixes, Precautionary Maintenance Tips Diagnostic Procedures: Systematic fault diagnosis for engine, electrical, and mechanical systems, including symptom-based troubleshooting guides. Repair Procedures: Detailed, illustrated instructions for component replacement, assembly, and disassembly for all major vehicle systems. Maintenance Procedures: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication, adjustments. Technical Depth Technical Depth: Comprehensive, step-by-step guidance mirroring factory-trained technician knowledge, advanced troubleshooting Diagnostic Tools: Guidance on using common diagnostic tools and techniques employed by professional technicians. 📊 Manual Specifications File Format File Format: PDF Compatibility: Works on all PC based Windows operating systems and Mac. Print Quality Print Quality: High resolution, printable without restriction (individual pages or entire manual) Searchability: Searchable PDF functionality allowing quick access to specific information. Print Flexibility: User can print specific pages or the entire manual as needed. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air/Oil-Cooled Flat-Twin (Boxer) Four-Stroke Engine Performance Horsepower: Approx. 95 HP @ 7,500 RPM (for R 1150 GS model) Torque: Approx. 98 Nm (72 lb-ft) @ 5,500 RPM (for R 1150 GS model) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic MA 2.4 or similar) Fuel Type: Unleaded Premium (RON 95 / Octane 91) Engine Lubrication Oil Type: API SG/SH or JASO MA certified motorcycle oil (e.g., SAE 20W-50 or 15W-50 depending on ambient temperature) Oil Capacity: Approx. 4.0 liters (4.2 US qt) with filter change Engine Type Bore X Stroke: 101 mm x 70.5 mm (3.98 in x 2.78 in) Engine Displacement: 1130 cc (68.9 cu in) Compression Ratio: 10.0:1 🔧 Transmission Standard Transmission Type: 6-Speed Manual Constant Mesh Gearbox Features Clutch Type: Single Dry Plate Clutch (Diaphragm Spring) Final Drive: Shaft Drive with Paralever Single-Sided Swingarm Transmission Fluid Type: Hypoid Gear Oil SAE 80W-90 API GL-5 (for final drive) 📐 Dimensions Exterior Wheelbase: Approx. 1490 mm (58.7 in) Seat Height: Approx. 850 mm (33.5 in) (standard seat) Weights Dry Weight: Approx. 232 kg (511 lbs) Gross Vehicle Weight Rating: Approx. 450 kg (992 lbs) 🛡️ Safety Features Active Features Braking System: BMW Motorrad ABS II (Optional, but standard on many models) - Two-channel system Front Brake: Dual 305 mm (12.0 in) Floating Discs with 4-Piston Calipers Rear Brake: Single 265 mm (10.4 in) Disc with 2-Piston Caliper Passive Features Lighting System: Halogen Headlight, LED Taillight, Integrated Turn Signals 💡 Technology Features Infotainment Infotainment System: N/A (This era of motorcycle focused on mechanical and rider-centric technology rather than integrated infotainment systems.) Driver Assistance Driver Assistance: BMW Motorrad ABS II (Anti-lock Braking System) is the primary driver assistance feature available. Connectivity Connectivity: N/A (No modern connectivity features like Bluetooth or smartphone integration.) 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000...
Essential documentation for owners and independent mechanics seeking to maintain and repair the BMW R 1150 GS, providing factory-level expertise.
Competitive Analysis
Competitive Analysis:
Provides genuine factory information, differentiating it from less detailed third-party manuals. Offers cost savings on labor compared to dealership services.
Key Features
Key Features:
Complete factory coverage, detailed step-by-step procedures, extensive illustrations and diagrams, advanced troubleshooting guide, printable format, searchable content, cost-saving potential for owners.
Value Proposition:
Enables owners to perform their own servicing, saving an estimated $50 - $60 per hour on shop labor costs.
📋 Manual Details
Coverage Areas
Coverage Areas:
All styles of the 2002 BMW R 1150 GS
Page Count
Page Count:
Hundreds of pages (exact count not specified, but implies comprehensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Cylinder head removal and installation, valve inspection and adjustment, piston and connecting rod service, camshaft and timing chain inspection.
Fuel System Detail:
Fuel injection system diagnosis, fuel pump testing, injector cleaning, throttle body synchronization, fuel filter replacement.
Suspension Detail:
Front fork (BMW Telelever) service, rear shock absorber (BMW Monolever) service and adjustment, bearing checks, spring preload and damping adjustments.
Crankshaft Transmission Detail:
Engine crankshaft inspection, balancing, bearing service, transmission gear inspection, shift mechanism service, final drive hub and bearing service.
Wheels Tires Detail:
Wheel bearing service, tire mounting and balancing, wheel truing, spoke tension adjustment (if applicable to specific wheel type), rim inspection.
Procedures Included
Procedures Included:
Maintenance, Repair, Rebuild, Refurbish, Restoration, Diagnosis of Engine Fault Symptoms, Testing of Suspected Parts, Wiring Diagram Tracing and Verification, Engine Management Systems Analysis, Troubleshooting, Common Fixes, Precautionary Maintenance Tips
Diagnostic Procedures:
Systematic fault diagnosis for engine, electrical, and mechanical systems, including symptom-based troubleshooting guides.
Repair Procedures:
Detailed, illustrated instructions for component replacement, assembly, and disassembly for all major vehicle systems.
Electronic Fuel Injection (Bosch Motronic MA 2.4 or similar)
Fuel Type:
Unleaded Premium (RON 95 / Octane 91)
Engine Lubrication
Oil Type:
API SG/SH or JASO MA certified motorcycle oil (e.g., SAE 20W-50 or 15W-50 depending on ambient temperature)
Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change
Engine Type
Bore X Stroke:
101 mm x 70.5 mm (3.98 in x 2.78 in)
Engine Displacement:
1130 cc (68.9 cu in)
Compression Ratio:
10.0:1
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Constant Mesh Gearbox
Features
Clutch Type:
Single Dry Plate Clutch (Diaphragm Spring)
Final Drive:
Shaft Drive with Paralever Single-Sided Swingarm
Transmission Fluid Type:
Hypoid Gear Oil SAE 80W-90 API GL-5 (for final drive)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1490 mm (58.7 in)
Seat Height:
Approx. 850 mm (33.5 in) (standard seat)
Weights
Dry Weight:
Approx. 232 kg (511 lbs)
Gross Vehicle Weight Rating:
Approx. 450 kg (992 lbs)
🛡️ Safety Features
Active Features
Braking System:
BMW Motorrad ABS II (Optional, but standard on many models) - Two-channel system
Front Brake:
Dual 305 mm (12.0 in) Floating Discs with 4-Piston Calipers
Rear Brake:
Single 265 mm (10.4 in) Disc with 2-Piston Caliper
Passive Features
Lighting System:
Halogen Headlight, LED Taillight, Integrated Turn Signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (This era of motorcycle focused on mechanical and rider-centric technology rather than integrated infotainment systems.)
Driver Assistance
Driver Assistance:
BMW Motorrad ABS II (Anti-lock Braking System) is the primary driver assistance feature available.
Connectivity
Connectivity:
N/A (No modern connectivity features like Bluetooth or smartphone integration.)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Adjustment Interval:
Every 20,000 km (12,000 miles).
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or as recommended by the manual.
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for exact recommendation)
Coolant Type:
BMW Motorrad Coolant/Antifreeze (Ethylene Glycol based) with corrosion inhibitors (typically a blue or blue-green color)
Transmission Oil Capacity:
Approx. 0.25 liters (0.26 US qt) (for gearbox)
Known Issues
Known Issues:
Common issues can include stator failure, fuel pump issues, ABS sensor faults, and clutch slave cylinder leaks. Regular maintenance as outlined in the manual is crucial for longevity.
Common Maintenance Tasks:
Regular inspection of the Paralever drive shaft boot, maintenance of the clutch fluid reservoir, and careful monitoring of the ABS system functionality.
Tire Specifications
Front Tire Size:
90/90-21 54V
Rear Tire Size:
140/80-17 69Q
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW Motorrad, a division of Bayerische Motoren Werke AG, has a long-standing reputation for producing robust, technologically advanced motorcycles known for their touring and adventure capabilities.
Model Evolution
Model Evolution:
The R 1150 GS is an evolution of the iconic R 80GS and R 1100GS, representing a significant step forward in power, comfort, and technology, solidifying its position as a premier adventure touring motorcycle.
Production
Production Period:
The R 1150 GS series was produced from 1999 to 2005.