BMW R850 R RT RS GS S also LT 1994-2005 motorcycle Repair Service Manual 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004
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๐ท๏ธ Basic Information Identification Make: BMW Model: R850 Model Variants: R850R, R850RT, R850RS, R850GS, R850S, R850LT Covered Years: 1994-2005 ๐ Introduction Market Position Segment: Touring, Sport-Touring, Standard, Adventure-Touring motorcycles Competitive Analysis Competitors: Honda ST1100, Yamaha FJ1200, Kawasaki GTR1000, Moto Guzzi California, Ducati ST series Key Features Vehicle Engine Layout: Air-cooled, four-stroke boxer-twin engine Drivetrain: Shaft drive Handling: Known for stable handling and comfortable ride, especially in RT and LT variants Key Features Manual Utility: Essential for owners and independent mechanics to maintain and repair the R850 series effectively. ๐ Manual Details Coverage Areas Primary Coverage: Repair, Service, Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: High (Detailed coverage implies hundreds of pages; specific count unavailable from provided data) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English (Likely, based on typical manuals for this market) Format Format: Downloadable Digital File (PDF) ๐ Manual Coverage Systems Covered Engine: Full overhaul, tuning, component replacement (e.g., cylinders, pistons, valves, camshafts, timing chains) Fuel System: Fuel injection (EFI), fuel pump, injectors, sensors, throttle body, fuel tank, lines Ignition System: ECU, coils, spark plugs, wiring, troubleshooting ignition faults Transmission Drivetrain: Gearbox overhaul, clutch service, final drive (shaft drive), gearbox oil specifications Brakes: ABS system (if equipped), hydraulic systems, caliper service, brake pad replacement, fluid flush and bleed procedures, master cylinders Suspension: Front fork service (oil change, seal replacement), rear shock absorber overhaul/replacement, linkage maintenance Electrical System: Wiring diagrams, component testing, battery, charging system (alternator, regulator), lighting, starter system, fuses, relays Frame Chassis: Frame inspection, component mounting, bodywork repair and replacement Cooling System: Oil cooling system (if applicable), radiator, oil cooler lines, oil viscosity specifications Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, drive belt inspection/replacement, valve clearance checks Troubleshooting: Diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting guides Repair Procedures: Step-by-step instructions for major component overhauls and replacements Diagnostic Tools: Information on using diagnostic equipment and interpreting error codes (if applicable for the era) Technical Depth Depth: Comprehensive, covering everything from basic servicing to full engine and gearbox rebuilds, including electrical diagnostics. ๐ Manual Specifications File Format File Type: PDF Print Quality Clarity: High-resolution, clear diagrams and text for readability. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Type: Air-cooled, four-stroke boxer-twin, SOHC, 4 valves per cylinder Displacement: 848 cc (approximately) Bore X Stroke: 90.0 mm x 66.0 mm (typical for R850 series) Compression Ratio: 9.5:1 or 10.0:1 (variant dependent) Performance Horsepower: Approx. 70-77 hp (depending on model and year) Torque: Approx. 75-78 Nm (depending on model and year) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (91 octane or higher recommended) Lubrication Oil Type: API SG or higher, SAE 20W-50 or 15W-50 motorcycle specific oil Oil Capacity: Approx. 3.0 liters (with filter change) ๐ง Transmission Standard Type: 5-speed manual gearbox Optional Options: N/A (All R850 models featured the 5-speed manual) Features Clutch: Single dry plate clutch, hydraulically actuated Final Drive: Shaft drive with single-sided swingarm Fluid Specifications Gearbox Oil: SAE 75W-90 Synthetic Gear Oil (API GL-5) Fluid Capacities Gearbox Oil Capacity: Approx. 0.8 liters ๐ Dimensions Exterior Length: Varies by model variant (RT/LT generally longer) Width: Varies by model variant (RT/LT generally wider due to fairings) Height: Varies by model variant Weights Dry Weight: Approx. 210-230 kg (depending on model variant) Wet Weight: Approx. 230-250 kg (depending on model variant) Fuel Capacity Fuel Tank Capacity: Approx. 20-23 liters (depending on model variant) ๐ก๏ธ Safety Features Ratings Crash Testing: N/A (Motorcycle safety ratings are not standardized like cars; manual focuses on mechanical integrity) Active Features Braking System: Optional ABS (Anti-lock Braking System) on most variants, powerful disc brakes front and rear. Passive Features Lighting: Integrated headlight, taillight, turn signals, brake light. Chassis Stability: Well-engineered chassis and suspension contribute to stability. ๐ก Technology Features Infotainment Features: Basic for the era; typically includes analog gauges, odometer, trip meter, warning lights. Some RT/LT models might have basic radio/intercom preparation. Driver Assistance ABS: Optional ABS system available on many variants, enhancing braking safety. Connectivity Diagnostic Ports: Diagnostic port for connecting to BMW's diagnostic system (e.g., GT1 or DIS) for advanced fault finding. Engine Management ECU: Bosch Motronic ECU controlling fuel injection and ignition timing. ๐ง Maintenance Service Intervals Oil Change: Every 10,000 km or annually, whichever comes first. Air Filter Check: Every 10,000 km, replace as needed. Spark Plug Replacement: Every 20,000 km. Valve Clearance Check: Every 20,000 km. Brake Fluid Flush: Every 2 years. Fluid Specifications Engine Oil: SAE 20W-50 Motorcycle Synthetic (e.g., Castrol Power 1 4T, Motul 5100 20W-50) Brake Fluid: DOT 4 or DOT 5.1 (Check manual for specific recommendation, but DOT 4 is common) Fork Oil: SAE 5W or 10W (Specific grade depends on model and preference; manual will specify exact...
Well-engineered chassis and suspension contribute to stability.
๐ก Technology Features
Infotainment
Features:
Basic for the era; typically includes analog gauges, odometer, trip meter, warning lights. Some RT/LT models might have basic radio/intercom preparation.
Driver Assistance
ABS:
Optional ABS system available on many variants, enhancing braking safety.
Connectivity
Diagnostic Ports:
Diagnostic port for connecting to BMW's diagnostic system (e.g., GT1 or DIS) for advanced fault finding.
Engine Management
ECU:
Bosch Motronic ECU controlling fuel injection and ignition timing.
๐ง Maintenance
Service Intervals
Oil Change:
Every 10,000 km or annually, whichever comes first.
DOT 4 or DOT 5.1 (Check manual for specific recommendation, but DOT 4 is common)
Fork Oil:
SAE 5W or 10W (Specific grade depends on model and preference; manual will specify exact grade and volume)
Known Issues
Common Wear Items:
Clutch wear, final drive seal leaks, alternator brushes, fuel pump reliability (early models), front fork seal leaks.
Electrical Gremlins:
Corrosion on connectors, failing ignition coils, starter relay issues (addressed by proper diagnostics).
๐ Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Motorcycle Division:
BMW Motorrad has a long history of producing innovative and durable motorcycles, particularly known for its boxer-twin engines and shaft drive.
Model Evolution
R Series:
The R850 is part of BMW's long-standing R series, which began with the R32 in 1923. The R850 serves as a slightly smaller displacement sibling to the popular R1100/R1150 series.
Production
Production Period:
1994-2005 (as indicated by manual coverage)
Manufacturing Location:
Germany (primarily Berlin, Germany)
๐ Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the R850 aren't widely publicized, the R series is consistently praised for its build quality, durability, and touring comfort. The manual itself is a testament to BMW's commitment to providing comprehensive support for its vehicles.