BMW R850GS R850R R 850 GS R 1996 Factory Service Manual
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$133.00
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$133.00
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🏷️ Basic Information Identification Make: BMW Model: R850GS / R850R Year: 1996 Codes Engine Code Designation: Type 259 👋 Introduction Market Position Market Position: The R850GS and R850R were positioned as more accessible, smaller-displacement variants of BMW's successful R-series adventure and roadster platforms, offering BMW quality and engineering at a competitive price point. Competitive Analysis Competitive Analysis: Competed against other mid-size displacement motorcycles offering touring, adventure, or standard roadster capabilities. Its key differentiators included the boxer twin engine, shaft drive, BMW's build quality, and the specific ergonomic and technological features of the GS and R variants. Key Features Key Features: The R850 models offered a balance of performance, comfort, and practicality. The GS variant focused on light off-road capability and touring, while the R variant emphasized comfortable street riding. Both featured BMW's signature boxer engine and shaft drive. Value Proposition Value Proposition: Enables owners to perform maintenance and repairs themselves, potentially saving $50-$60 per hour in shop labor costs. Empowers owners to understand and communicate effectively with mechanics. Purpose Manual Purpose: To guide owners through the fundamentals of maintaining and repairing their BMW R850GS/R850R, teaching them what factory-trained technicians know. 📋 Manual Details Coverage Areas Coverage Areas: All styles covered, General Information, Fuel system, Cooling system, Engine top end, Clutch, Engine lubrication system, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but implied to be comprehensive) Manual Type Manual Type: Factory Service Repair Manual Manual Authenticity: Actual Genuine Repair Service Factory Manuals, not 3rd party publications. Language Language: English Format File Format: PDF Delivery Delivery Method: Instant PDF download link provided on the checkout page after payment completion. Requirements Software Requirements: Adobe PDF Reader. 📖 Manual Coverage Systems Covered Systems Covered: Engine (top end, lubrication, removal/installation), Fuel System, Cooling System, Clutch, Transmission, Final Drive, Wheels and Tires, Brakes, Suspension, Steering, Frame, Electrical System (including wiring diagrams) Electrical System Coverage: Detailed wiring diagrams, troubleshooting for electrical issues, component testing, and analysis of engine management systems. Fuel System Coverage: Includes details on the fuel pump, injectors, throttle body, and fuel pressure regulation. Procedures Included Procedures Included: Maintenance, Diagnostics, Repair procedures (step-by-step), Troubleshooting, Engine fault symptom diagnosis, Part testing techniques, Wiring diagram tracing, Engine management system analysis, Common fixes, Pre-emptive maintenance tips Diagnostic Procedures: Comprehensive engine fault symptom diagnosis, troubleshooting guides, electrical system diagnostics, and suspected part testing. Tuning Procedures: Instructions for service, maintenance, repairs, and tuning are covered in detail. Repair Procedure Structure: Features detailed substeps, notes, cautions, and warnings for critical information, alongside numbered instructions and bold figure numbers for easy cross-referencing with illustrations. Technical Depth Technical Depth: Complete official full factory service repair manual, covering everything needed to repair, maintain, rebuild, refurbish, or restore the vehicle. Information equivalent to what professional technicians and mechanics use. Illustrations Diagrams: Contains all necessary illustrations, detailed drawings, and photos to guide through every procedure, including enlarged insets for detailed part examination. 📊 Manual Specifications File Format File Format Details: PDF. High resolution. Searchable text. Compatible with all PC based Windows operating systems and Mac. File Organization: Can be printed in its entirety or selectively by page or chapter. Searchable for quick information retrieval. Download Availability: Available for download immediately after purchase. Print Quality Print Quality: Printable without any restriction. Individual pages or the entire manual can be printed. Binding Type Binding Type: N/A (Digital Download - Printable) Paper Type Paper Type: N/A (Digital Download - Printable) ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke, flat-twin (boxer) engine Engine Displacement: 848 cc Bore X Stroke: 90.0 mm x 66.0 mm Valve Train: 2 valves per cylinder, operated by pushrods and rocker arms (OHV) Performance Horsepower Approximate: 70 hp @ 7,500 rpm (R850R), ~60 hp (R850GS - depending on market configuration) Torque Approximate: 77 Nm (57 lb-ft) @ 5,000 rpm (R850R) Compression Ratio: 10.0:1 Fuel System Fuel System: Bosch Motronic Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded gasoline (min. 95 RON) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Gear Ratios: Specific gear ratios are detailed within the manual but are not listed in the product description. Features Clutch Type: Single dry plate clutch (actuated hydraulically) Final Drive Type: Shaft drive Gearbox Housing: Integrated with the engine crankcase. 📐 Dimensions Exterior Wheelbase Approximate: 1430 mm (56.3 in) for R850R, potentially longer for R850GS Seat Height Approximate: 820 mm (32.3 in) for R850R, 860 mm (33.9 in) for R850GS (unladen) Weights Dry Weight Approximate: 195 kg (430 lbs) for R850R, ~205 kg (452 lbs) for R850GS Gross Vehicle Weight Rating Approximate: 390 kg (860 lbs) Fuel Capacity Approximate: 20 L (5.3 gal) including reserve. 🛡️ Safety Features Ratings ABS Availability: Optional ABS (BMW Motorrad ABS Generation 2) Active Features Braking System: Front: Dual 305 mm discs...
The R850GS and R850R were positioned as more accessible, smaller-displacement variants of BMW's successful R-series adventure and roadster platforms, offering BMW quality and engineering at a competitive price point.
Competitive Analysis
Competitive Analysis:
Competed against other mid-size displacement motorcycles offering touring, adventure, or standard roadster capabilities. Its key differentiators included the boxer twin engine, shaft drive, BMW's build quality, and the specific ergonomic and technological features of the GS and R variants.
Key Features
Key Features:
The R850 models offered a balance of performance, comfort, and practicality. The GS variant focused on light off-road capability and touring, while the R variant emphasized comfortable street riding. Both featured BMW's signature boxer engine and shaft drive.
Value Proposition
Value Proposition:
Enables owners to perform maintenance and repairs themselves, potentially saving $50-$60 per hour in shop labor costs. Empowers owners to understand and communicate effectively with mechanics.
Purpose
Manual Purpose:
To guide owners through the fundamentals of maintaining and repairing their BMW R850GS/R850R, teaching them what factory-trained technicians know.
📋 Manual Details
Coverage Areas
Coverage Areas:
All styles covered, General Information, Fuel system, Cooling system, Engine top end, Clutch, Engine lubrication system, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but implied to be comprehensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Manual Authenticity:
Actual Genuine Repair Service Factory Manuals, not 3rd party publications.
Language
Language:
English
Format
File Format:
PDF
Delivery
Delivery Method:
Instant PDF download link provided on the checkout page after payment completion.
Requirements
Software Requirements:
Adobe PDF Reader.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (top end, lubrication, removal/installation), Fuel System, Cooling System, Clutch, Transmission, Final Drive, Wheels and Tires, Brakes, Suspension, Steering, Frame, Electrical System (including wiring diagrams)
Electrical System Coverage:
Detailed wiring diagrams, troubleshooting for electrical issues, component testing, and analysis of engine management systems.
Fuel System Coverage:
Includes details on the fuel pump, injectors, throttle body, and fuel pressure regulation.
Procedures Included
Procedures Included:
Maintenance, Diagnostics, Repair procedures (step-by-step), Troubleshooting, Engine fault symptom diagnosis, Part testing techniques, Wiring diagram tracing, Engine management system analysis, Common fixes, Pre-emptive maintenance tips
Diagnostic Procedures:
Comprehensive engine fault symptom diagnosis, troubleshooting guides, electrical system diagnostics, and suspected part testing.
Tuning Procedures:
Instructions for service, maintenance, repairs, and tuning are covered in detail.
Repair Procedure Structure:
Features detailed substeps, notes, cautions, and warnings for critical information, alongside numbered instructions and bold figure numbers for easy cross-referencing with illustrations.
Technical Depth
Technical Depth:
Complete official full factory service repair manual, covering everything needed to repair, maintain, rebuild, refurbish, or restore the vehicle. Information equivalent to what professional technicians and mechanics use.
Illustrations Diagrams:
Contains all necessary illustrations, detailed drawings, and photos to guide through every procedure, including enlarged insets for detailed part examination.
📊 Manual Specifications
File Format
File Format Details:
PDF. High resolution. Searchable text. Compatible with all PC based Windows operating systems and Mac.
File Organization:
Can be printed in its entirety or selectively by page or chapter. Searchable for quick information retrieval.
Download Availability:
Available for download immediately after purchase.
Print Quality
Print Quality:
Printable without any restriction. Individual pages or the entire manual can be printed.
2 valves per cylinder, operated by pushrods and rocker arms (OHV)
Performance
Horsepower Approximate:
70 hp @ 7,500 rpm (R850R), ~60 hp (R850GS - depending on market configuration)
Torque Approximate:
77 Nm (57 lb-ft) @ 5,000 rpm (R850R)
Compression Ratio:
10.0:1
Fuel System
Fuel System:
Bosch Motronic Electronic Fuel Injection (EFI) with throttle body
Fuel Type:
Unleaded gasoline (min. 95 RON)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Gear Ratios:
Specific gear ratios are detailed within the manual but are not listed in the product description.
Features
Clutch Type:
Single dry plate clutch (actuated hydraulically)
Final Drive Type:
Shaft drive
Gearbox Housing:
Integrated with the engine crankcase.
📐 Dimensions
Exterior
Wheelbase Approximate:
1430 mm (56.3 in) for R850R, potentially longer for R850GS
Seat Height Approximate:
820 mm (32.3 in) for R850R, 860 mm (33.9 in) for R850GS (unladen)
Weights
Dry Weight Approximate:
195 kg (430 lbs) for R850R, ~205 kg (452 lbs) for R850GS
Gross Vehicle Weight Rating Approximate:
390 kg (860 lbs)
Fuel Capacity Approximate:
20 L (5.3 gal) including reserve.
🛡️ Safety Features
Ratings
ABS Availability:
Optional ABS (BMW Motorrad ABS Generation 2)
Active Features
Braking System:
Front: Dual 305 mm discs with 4-piston calipers. Rear: Single 276 mm disc with 2-piston caliper.
Suspension Front:
BMW Telelever front suspension with single shock absorber
Suspension Rear:
Paralever single-sided swingarm with monoshock absorber
Passive Features
Lighting System:
Halogen headlamp, LED taillight.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrumentation with speedometer, tachometer, and warning lights. No advanced infotainment systems typical of modern motorcycles.
Driver Assistance
Driver Assistance Features:
Optional ABS (Anti-lock Braking System) was the primary driver assistance technology available.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or annually. (Refer to manual for specific engine oil type).
Valve Clearance Check Interval:
Every 20,000 km (12,400 miles). (Requires specialized tools and knowledge).
Brake Fluid Change Interval:
Every 2 years. (Refer to manual for specific procedure).
Fluid Specifications
Engine Oil Specification:
SAE 20W-50 API SG or higher. (Refer to manual for exact specification and quantity).
Brake Fluid Specification:
DOT 4. (Flush and replace every 2 years).
Gearbox Oil Specification:
SAE 80W-90 API GL-5. (Refer to manual for quantity).
Final Drive Oil Specification:
BMW recommends specific final drive lubricant. Refer to manual for type and capacity.
Known Issues
Common Issues:
While generally robust, potential issues can include fuel injector clogging, aging fuel lines, clutch slave cylinder leaks, and wear on suspension components. Electrical connectors can sometimes corrode. ABS system components may require specialized diagnostics.
Maintenance Tips:
Regular cleaning of the fuel injectors and checking for vacuum leaks can prevent running issues. Proper maintenance of the clutch hydraulic system ensures smooth operation.
Common Fault Symptoms:
The manual assists in diagnosing engine fault symptoms such as rough idling, poor acceleration, or starting issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW Motorrad has a long history dating back to the early 20th century, known for its innovative engineering, boxer engines, and durable, well-built motorcycles, particularly in the touring and adventure segments.
Model Evolution
Model Evolution:
The R850 series was introduced in the mid-1990s as a derivative of the successful R1100 models, offering a more accessible displacement and price point. The R850GS specifically adapted the adventure styling and ergonomics of the larger GS models.
Model Designation:
The 'GS' designation signifies 'Geländestraße' (off-road street), highlighting its dual-purpose capability, while 'R' denotes the standard roadster configuration.