BRP CAN AM OUTLAndER 500 650 800 MAX XT RENEGADE 500 800 Service Repair PDF Manual 2007-2008 Download
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๐ท๏ธ Basic Information Identification Make: BRP (Bombardier Recreational Products) Model: Can-Am Outlander MAX XT / Renegade Model Variants: Outlander 500, Outlander 650, Outlander 800, Outlander MAX XT 500, Outlander MAX XT 650, Outlander MAX XT 800, Renegade 500, Renegade 800 Codes Model Year: 2007, 2008 ๐ Introduction Market Position Category: High-performance All-Terrain Vehicles (ATVs) and Side-by-Side (SxS) Utility Vehicles Competitive Analysis Competitors 2007 2008: Polaris Sportsman/Scrambler, Yamaha Grizzly, Arctic Cat Prowler/Thunder Cat, Kawasaki Brute Force/Teryx Key Features Vehicles Performance Orientated: Known for powerful Rotax V-twin engines and advanced suspension systems for off-road capability. Versatility: Models cater to both utility (Outlander MAX XT) and sportier riding (Renegade) segments. Manual Value Proposition Cost Savings: Enables owners to perform maintenance and repairs, significantly reducing dealer service costs. Diy Empowerment: Provides the knowledge and procedures for owners to confidently maintain and repair their ATVs. ๐ Manual Details Coverage Areas Coverage Continents: Global (Primarily North America and Europe where BRP products are widely distributed) Page Count Estimated Page Count: 800+ Manual Type Type: Factory Service & Repair Workshop Manual Language Language: English Format Format: Downloadable PDF ๐ Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission (CVT), Drivetrain (4x4 System, Differentials, Driveshafts) Chassis: Suspension (Front and Rear), Steering, Brakes (Hydraulic System, Calipers, Rotors), Frame, Body Panels Electrical: Wiring Diagrams, Lighting System, Battery, Charging System, Starter, Ignition Switch, ECU (Engine Control Unit), ECM (Engine Control Module), Instruments and Gauges, Accessories (Winch, Lights, etc.) Procedures Included Maintenance: Routine Checks, Oil Changes, Filter Replacements, Spark Plug Service, Brake Pad Replacement, Coolant Service, Belt Inspection and Replacement Repair Rebuild: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul, Electrical Component Diagnosis and Repair, Body Panel Repair and Replacement Diagnostics: Troubleshooting Guides based on symptoms, Diagnostic Trouble Codes (DTCs) interpretation (if applicable to the ECU), Electrical System Testing Procedures Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed torque specifications and diagnostic procedures. ๐ Manual Specifications File Format File Type: PDF Print Quality Image Resolution: High-resolution scans for clear text and diagrams, suitable for printing. Binding Type Binding For Print: N/A (Digital Download - Printable) Paper Type Recommended Paper For Print: Standard printer paper (A4 or Letter) โ๏ธ Engine Specifications Primary Engine Engine Family: Rotax V-Twin (Liquid-Cooled) Outlander 500 800 Renegade 500 Engine Displacement: 465cc (500 models) Outlander 650 800 Renegade 800 Engine Displacement: 799.9cc (650 models) Outlander 800 Renegade 800 Engine Displacement: 799.9cc (800 models - often referred to as 800R in later iterations) Performance Outlander 500 Horsepower: Approx. 38 HP Outlander 650 Horsepower: Approx. 52 HP Outlander 800 Horsepower: Approx. 62 HP Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Minimum 87 Octane) ๐ง Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Engine Braking Optional Gear Reduction: High and Low Range Features Drive Modes: 2WD, 4WD (Visco-Lok QE Auto-locking Differential) Gear Selection: Park (P), Reverse (R), Neutral (N), Forward (H - High, L - Low) ๐ Dimensions Exterior Outlander Max Length: Approx. 94 inches (238.8 cm) Outlander Max Width: Approx. 46 inches (116.8 cm) Outlander Max Height: Approx. 45 inches (114.3 cm) Renegade Length: Approx. 86 inches (218.4 cm) Renegade Width: Approx. 46 inches (116.8 cm) Renegade Height: Approx. 44 inches (111.8 cm) Cargo Outlander Max Rack Capacity Front: 100 lb (45 kg) Outlander Max Rack Capacity Rear: 200 lb (90 kg) Weights Outlander Max Dry Weight Approx: 663 lb (301 kg) Renegade Dry Weight Approx: 574 lb (260 kg) Towing Capacity: 1,300 lb (590 kg) Ground Clearance: Approx. 10.5 inches (26.7 cm) ๐ก๏ธ Safety Features Ratings Atv Safety Standards: Conforms to ANSI/SVIA standards. Active Features Braking System: Hydraulic Disc Brakes (Front and Rear), Engine Braking System 4Wd System: Visco-Lok QE front differential for improved traction. Passive Features Lighting: Dual 35W Halogen Headlights, LED Taillight Ergonomics: Designed for rider comfort and control during off-road operation. ๐ก Technology Features Infotainment Instrumentation: Digital Gauge Cluster: Speedometer, Tachometer, Odometer, Trip Meter, Fuel Gauge, Gear Position Indicator (if equipped), 4x4 Indicator, High-Temp Light, Check Engine Light. Driver Assistance Traction Control: Visco-Lok QE auto-locking front differential enhances traction in demanding terrain. Connectivity Accessories Interface: Pre-wired for accessories like winches, auxiliary lighting, and power outlets. ๐ง Maintenance Service Intervals Engine Oil Change: Every 1,500 miles (2,400 km) or 12 months, whichever comes first. (Refer to manual for specific conditions). Air Filter Inspection: Inspect every 100 hours or annually. Clean/replace as needed based on operating conditions. Spark Plug Replacement: Refer to manual, typically around 3,000-5,000 miles or as inspection dictates. Fluid Specifications Engine Oil Type: SAE 10W-40, JASO MA certified synthetic ATV oil. BRP XPS Synthetic 5W-40 is recommended. Engine Oil Capacity: Approx. 2.4 US quarts (2.3 Liters) for 800cc models, check manual for specific variants. Coolant Type: Ethylene glycol-based antifreeze (50/50 mix with distilled water). BRP XPS Coolant...
Suspension (Front and Rear), Steering, Brakes (Hydraulic System, Calipers, Rotors), Frame, Body Panels
Electrical:
Wiring Diagrams, Lighting System, Battery, Charging System, Starter, Ignition Switch, ECU (Engine Control Unit), ECM (Engine Control Module), Instruments and Gauges, Accessories (Winch, Lights, etc.)
Procedures Included
Maintenance:
Routine Checks, Oil Changes, Filter Replacements, Spark Plug Service, Brake Pad Replacement, Coolant Service, Belt Inspection and Replacement
Repair Rebuild:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul, Electrical Component Diagnosis and Repair, Body Panel Repair and Replacement
Diagnostics:
Troubleshooting Guides based on symptoms, Diagnostic Trouble Codes (DTCs) interpretation (if applicable to the ECU), Electrical System Testing Procedures
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed torque specifications and diagnostic procedures.
๐ Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Resolution:
High-resolution scans for clear text and diagrams, suitable for printing.
CVT Belt/Clutch lubrication. Refer to manual for specific fluid or grease if required for specific components.
Known Issues
Cv Boot Wear:
CV joint boots can be prone to tearing from debris or stress, requiring regular inspection and replacement.
Charging System Concerns:
Early models sometimes had issues with voltage regulators or stator output; manual details testing procedures.
Suspension Bushings:
Bushings in suspension and pivot points can wear over time, leading to play and requiring replacement.
๐ Vehicle History
Brand Heritage
Parent Company:
Bombardier Recreational Products (BRP), a Canadian company with a long history in snowmobiles and recreational vehicles.
Model Evolution
Outlander Lineage:
Outlander models have been a cornerstone of BRP's ATV lineup, evolving from earlier utility and sport ATVs.
Renegade Introduction:
The Renegade platform emerged as a sportier, more agile ATV, often based on shared components but with a distinct focus on performance and handling.
Production
Manufacturing Location:
Primarily Valcourt, Quebec, Canada.
๐ Awards & Recognition
Recognitions
Industry Acclaim:
BRP's Can-Am ATVs, including Outlander and Renegade lines, have consistently received praise for performance, innovation, and durability from ATV publications and enthusiasts.