CAN-AM CommandER 1000 800R ATV 2010+ Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Can-Am Model: Commander 800R, Commander 1000 (X, XT, STD, LTD, DPS) Year: 2010 onwards Codes Product Name: CAN-AM Commander 1000 800R ATV 2010+ Workshop Service Repair Manual ๐ Introduction Market Position Category: Performance Side-by-Side (SxS) / Utility ATV Competitive Analysis Segment: Premium multi-purpose UTV, competing with models from Polaris (RZR series), Arctic Cat (Wildcat), and Yamaha (Rhino). Key Features Vehicle Focus: Versatility for recreational trail riding, utility work, and hunting. Known for powerful Rotax V-twin engines and capable chassis. Powertrain Strength: Robust Rotax V-twin engines provide significant power for towing, hauling, and spirited trail riding. ๐ Manual Details Coverage Areas Primary Coverage: Workshop Service, Repair, Parts Catalog, Owner's Manual Page Count Estimated Pages: Extensive (derived from 356 MB file size, typically hundreds of pages for comprehensive manuals) Manual Type Type: Comprehensive Service and Repair Manual with Integrated Parts Catalog and Owner's Manual Completeness: Factory-authorized information, providing a definitive resource for repairs and maintenance. Language Language: English Format Digital Format: PDF File Format Compression: Delivered in ZIP format, requiring extraction software like WinZip or WinRAR. ๐ Manual Coverage Systems Covered Engine: Lubrication, Cooling, Fuel System, EFI, Intake, Exhaust, Top End, Bottom End, Timing Chain, Magneto System Drivetrain: CVT Transmission, Gearbox, 4x4 Coupling, Shifter System, Drive System Electrical: Engine Management, Communication Tools (BUDS), Diagnostics & Fault Codes, Ignition, Charging, Starting, Security, Harnesses & Connectors, Power Distribution, Light-Gauge Accessories Chassis And Body: Wheels & Tires, Steering System, Suspension, Brake System, Cargo Box, Body & Frame, Dynamic Power Steering Engine Management: ECU functions, sensor operations, fuel mapping, and emissions control systems. Suspension Details: Front and rear suspension component inspection, adjustment, and replacement (e.g., shocks, control arms, bushings). Steering System Details: Steering rack, tie rods, and DPS unit maintenance and repair procedures. Brake System Details: Front and rear brake caliper overhaul, pad replacement, fluid bleeding, and master cylinder service. Cooling System Details: Radiator, fan, thermostat, water pump, and coolant hose inspection and replacement. Procedures Included Maintenance: Routine Maintenance, Storage Procedures Repair: Engine Removal/Installation, Component Overhaul, System Troubleshooting, Electrical Diagnostics Diagnostics: Troubleshooting guides, fault code identification, and diagnostic procedures using factory tools. Rebuilds: Detailed procedures for engine internal component overhauls (e.g., cylinder head, piston, crankshaft). Electrical Repair: Wiring harness troubleshooting, component testing, charging system diagnosis, and starter system repair. Body And Frame Repair: Procedures for removing and installing body panels, frame inspections, and basic structural repairs. Electrical Installation: Guidance on installing aftermarket accessories and understanding the vehicle's electrical harness. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced repairs and diagnostics. Suitable for DIY and professional mechanics. Includes factory-level detail. Diagnostic Scope: Includes fault code tables and specific diagnostic trees for common issues. ๐ Manual Specifications File Format Compatibility: All Windows Versions, All Mac Versions (Requires Adobe Acrobat Reader) Accessibility: Searchable PDF allows for quick access to specific information. Print Quality Printability: Printable pages as needed. High-quality digital illustrations and diagrams. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) โ๏ธ Engine Specifications Primary Engine Commander 800R Engine: 799 cc Rotax 810, 4-stroke, 2-cylinder (V-twin), liquid-cooled Commander 1000 Engine: 976 cc Rotax 1010, 4-stroke, 2-cylinder (V-twin), liquid-cooled Performance Fuel Type: Unleaded gasoline Engine Type: Four-stroke, V-twin, Liquid-Cooled Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Delivery: High-pressure electric fuel pump and injectors. Engine Type Bore X Stroke: Commander 800R: 91 x 76 mm; Commander 1000: 97 x 98 mm (approximate, refer to manual for exact specifications). ๐ง Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with High/Low range and Reverse Optional Differential Lock: Visco-Lok auto-locking front differential (standard on most models, particularly XT/LTD/DPS) Features Gearbox Coupling: 4x4 coupling system with selectable 2WD/4WD functionality ๐ Dimensions Exterior General Type: Side-by-Side (SxS) / Utility Vehicle Wheelbase: Approximately 75.8 inches (192.5 cm). Cargo Cargo Box Capacity: Refer to specific model for exact dimensions and weight capacity; typically around 600 lbs (272 kg). Weights Towing Capacity: Typically rated for 1,500 lbs (680 kg). Dry Weight: Approximately 1,240 lbs (562 kg) for Commander 1000, varies slightly by model. ๐ก๏ธ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) certified. Active Features Braking System: Hydraulic disc brakes with front and rear calipers. Passive Features Restraints: 3-point seat belts for driver and passenger. ๐ก Technology Features Infotainment Display Features: Basic digital instrument cluster displaying speed, RPM, fuel level, gear position, etc. Some higher trims may have enhanced displays. Driver Assistance Dynamic Power Steering: DPS (Dynamic Power Steering) available on select trims (e.g., XT DPS, LTD, DPS) to reduce steering effort and kickback. Transmission Modes: CVT operation, clutch maintenance, and transmission system diagnostics. Connectivity Diagnostic Tools: Includes information on using diagnostic tools like B.U.D.S. (Bombardier Utility Diagnostic System) for advanced troubleshooting and parameter adjustments. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 100 hours of operation; refer to...
Wiring harness troubleshooting, component testing, charging system diagnosis, and starter system repair.
Body And Frame Repair:
Procedures for removing and installing body panels, frame inspections, and basic structural repairs.
Electrical Installation:
Guidance on installing aftermarket accessories and understanding the vehicle's electrical harness.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced repairs and diagnostics. Suitable for DIY and professional mechanics. Includes factory-level detail.
Diagnostic Scope:
Includes fault code tables and specific diagnostic trees for common issues.
๐ Manual Specifications
File Format
Compatibility:
All Windows Versions, All Mac Versions (Requires Adobe Acrobat Reader)
Accessibility:
Searchable PDF allows for quick access to specific information.
Print Quality
Printability:
Printable pages as needed. High-quality digital illustrations and diagrams.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
โ๏ธ Engine Specifications
Primary Engine
Commander 800R Engine:
799 cc Rotax 810, 4-stroke, 2-cylinder (V-twin), liquid-cooled
Commander 1000 Engine:
976 cc Rotax 1010, 4-stroke, 2-cylinder (V-twin), liquid-cooled
Performance
Fuel Type:
Unleaded gasoline
Engine Type:
Four-stroke, V-twin, Liquid-Cooled
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Delivery:
High-pressure electric fuel pump and injectors.
Engine Type
Bore X Stroke:
Commander 800R: 91 x 76 mm; Commander 1000: 97 x 98 mm (approximate, refer to manual for exact specifications).
๐ง Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with High/Low range and Reverse
Optional
Differential Lock:
Visco-Lok auto-locking front differential (standard on most models, particularly XT/LTD/DPS)
Features
Gearbox Coupling:
4x4 coupling system with selectable 2WD/4WD functionality
๐ Dimensions
Exterior
General Type:
Side-by-Side (SxS) / Utility Vehicle
Wheelbase:
Approximately 75.8 inches (192.5 cm).
Cargo
Cargo Box Capacity:
Refer to specific model for exact dimensions and weight capacity; typically around 600 lbs (272 kg).
Weights
Towing Capacity:
Typically rated for 1,500 lbs (680 kg).
Dry Weight:
Approximately 1,240 lbs (562 kg) for Commander 1000, varies slightly by model.
๐ก๏ธ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) certified.
Active Features
Braking System:
Hydraulic disc brakes with front and rear calipers.
Passive Features
Restraints:
3-point seat belts for driver and passenger.
๐ก Technology Features
Infotainment
Display Features:
Basic digital instrument cluster displaying speed, RPM, fuel level, gear position, etc. Some higher trims may have enhanced displays.
Driver Assistance
Dynamic Power Steering:
DPS (Dynamic Power Steering) available on select trims (e.g., XT DPS, LTD, DPS) to reduce steering effort and kickback.
Transmission Modes:
CVT operation, clutch maintenance, and transmission system diagnostics.
Connectivity
Diagnostic Tools:
Includes information on using diagnostic tools like B.U.D.S. (Bombardier Utility Diagnostic System) for advanced troubleshooting and parameter adjustments.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 100 hours of operation; refer to manual for precise intervals.
Gearbox Oil Change:
Intervals typically specified by mileage or operating hours; consult manual for specific gearbox oil and transfer case recommendations.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., SAE 5W-40 or 10W-50 synthetic) and API classification.
Coolant:
Specific coolant mixture (e.g., 50/50 ethylene glycol-based antifreeze) as per manual.
Transmission Fluid:
Refer to manual for specific CVT fluid type (e.g., Can-Am XPS Synthetic CVT Fluid) and gearbox oil grade.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid as specified in the manual.
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, and potential starter solenoid issues are common across many UTVs of this era.
Common Issues
Electrical Gremlins:
Corrosion in connectors, especially after wet use, can lead to intermittent electrical faults; requires thorough inspection and cleaning.
๐ Vehicle History
Brand Heritage
Manufacturer:
BRP (Bombardier Recreational Products), a division renowned for powersports vehicles.
Model Evolution
Introduction Year:
The Commander line was introduced around 2010 as BRP's entry into the utility/recreation side-by-side market.
Production
Manufacturing Origin:
Primarily manufactured by BRP in Mexico.
๐ Awards & Recognition
Recognitions
Industry Standing:
The Can-Am Commander series was well-regarded for its power and handling within the UTV market upon its release.