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BRP CAN AM OUTLAndER 500 650 800 MAX XT RENEGADE 500 800 Service Repair Manual Download 2007-2008 PDF

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๐Ÿท๏ธ Basic Information Identification Make: BRP (Bombardier Recreational Products) Model Line: Can-Am ATV Specific Models Covered: Outlander MAX XT, Outlander XT, Renegade Engine Variants Covered: 500cc, 650cc, 800cc Codes Product Code Indicator: Service Repair Manual Download Format Code: PDF ๐Ÿ‘‹ Introduction Market Position Segment: High-performance utility and recreational ATVs Target Audience: Enthusiasts, owners requiring in-depth maintenance and repair knowledge Competitive Analysis Competitors General: Polaris Sportsman, Arctic Cat, Yamaha Grizzly Key Features Features Of Vehicles: Robust chassis, powerful Rotax V-twin engines, advanced suspension, XT package (winch, bumper, handguards) Manual Value Proposition: Empowers owners with the knowledge to perform complex repairs and maintenance, saving on dealership costs. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Workshop repair, diagnostics, and maintenance Electrical Coverage: Comprehensive electrical diagrams and troubleshooting Page Count Estimated Page Count: 300-500 pages (typical for this type of manual, exact count not specified) Manual Type Type: Service Repair Manual Language Language: English Format Download Format: Digital Download (PDF) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, inspection, repair, and reassembly Fuel System: Fuel injection system, fuel pump, injectors, fuel lines Ignition System: Ignition coils, spark plugs, CDI unit Cooling System: Radiator, fan, coolant, thermostat Transmission Drivetrain: CVT system, gearcase, driveshafts, differentials Suspension Steering: Front and rear suspension components, steering linkage, power steering (if equipped) Braking System: Brake calipers, master cylinders, brake lines, hydraulic systems Electrical System: Battery, charging system, lighting, starter, ECU, sensors Frame Chassis: Frame inspection, welding repairs, component mounting Bodywork Plastics: Panel removal, installation, and minor repairs Procedures Included Maintenance: Oil changes, filter replacements, lubrication, general inspections Troubleshooting: Diagnostic procedures for common and uncommon issues Repair: Detailed step-by-step repair instructions for all major components Rebuilds: Engine and transmission rebuild procedures Wiring Repairs: Instructions for diagnosing and repairing electrical wiring harnesses Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Diagnostic Level: Includes diagnostic flowcharts and sensor data interpretation Diagrams: Step-by-step diagrams for all repair procedures ๐Ÿ“Š Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, suitable for printing Binding Type Binding: Not applicable (Digital Download) Paper Type Paper: Not applicable (Digital Download) โš™๏ธ Engine Specifications Primary Engine 500 Engine Type: Rotax V-twin, 4-stroke Displacement: 499.3 cc (approximate) Primary Engine 650 Engine Type: Rotax V-twin, 4-stroke Displacement: 649.6 cc (approximate) Primary Engine 800 Engine Type: Rotax V-twin, 4-stroke Displacement: 799.9 cc (approximate) Performance General Horsepower Range: 40-55 HP (estimated across variants) Torque Range: 40-50 lb-ft (estimated across variants) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Engine Codes Common Engine Identifier: Rotax V-Twin (specific engine codes typically found on engine block) ๐Ÿ”ง Transmission Standard Type: CVT (Continuously Variable Transmission) with engine braking Drive Modes: 2WD/4WD with Visco-Lok auto-locking front differential Gear Selection: High, Low, Neutral, Reverse, Park Features Belt Maintenance: CVT belt inspection, adjustment, and replacement procedures covered Fluid Type: Specialized CVT fluid (refer to manual for exact BRP specification) ๐Ÿ“ Dimensions Exterior Outlander Max Length: Approx. 94 in. (238.8 cm) Width: Approx. 46 in. (116.8 cm) Height: Approx. 45 in. (114.3 cm) Wheelbase: Approx. 59 in. (149.9 cm) Weights Outlander Max Dry Weight: Approx. 671 lbs (304 kg) Towing Capacity: 1300 lbs (590 kg) Rack Capacity Front: 120 lbs (54.4 kg) Rack Capacity Rear: 240 lbs (109 kg) Exterior Renegade Wheelbase: Approx. 51 in. (129.5 cm) Weights Renegade Dry Weight: Approx. 575 lbs (261 kg) ๐Ÿ›ก๏ธ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI standards where applicable Active Features Braking: Hydraulic disc brakes front and rear Differential Lock: Visco-Lok front differential for enhanced traction Passive Features Handlebar Protection: Handguards (standard on XT models) Lighting: Halogen headlights, taillight, brake light Frame Construction: Tied by SST (Surrounding Spar Technology) frame for rigidity ๐Ÿ’ก Technology Features Infotainment Display Type: Digital instrument cluster (speedometer, tachometer, odometer, gear indicator, fuel gauge) Driver Assistance Traction Control: Limited slip differential (Visco-Lok) for 4WD engagement Connectivity Charging Port: DC outlet for accessory charging Engine Management ECU: Engine Control Unit (ECU) for fuel injection and ignition timing management ๐Ÿ”ง Maintenance Service Intervals Engine Oil Interval Hours: Every 100 hours or annually, whichever comes first Interval Miles: Every 1000 miles (approximate, hours are primary) Service Intervals Air Filter Inspection Interval: Check every 50 hours, clean/replace as needed Service Intervals Spark Plug Replacement Interval: Every 100 hours or annually Service Intervals Cvt Belt Inspection Interval: Every 50 hours or annually Fluid Specifications Engine Oil Type: SAE 5W-40 Synthetic (refer to manual for BRP P/N: 779165) Engine Oil Capacity: Approx. 2.0-2.5 L (refer to manual for exact capacity) Gearcase Oil Type: SAE 80W-90 (API GL-4 or GL-5) (refer to manual for BRP P/N: 779177) Brake Fluid Type: DOT 4 (refer to manual for BRP P/N: 779241) Known Issues Common Wear Item: CVT belt wear and failure under heavy use. Common Issue 2: Front differential (Visco-Lok) engagement...
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BRP CAN AM OUTLAndER 500 650 800 MAX XT RENEGADE 500 800 Service Repair Manual Download 2007-2008 PDFBRP CAN AM OUTLAndER 500 650 800 MAX XT RENEGADE 500 800 Service Repair Manual Download 2007-2008 PDFBRP CAN AM OUTLAndER 500 650 800 MAX XT RENEGADE 500 800 Service Repair Manual Download 2007-2008 PDFBRP CAN AM OUTLAndER 500 650 800 MAX XT RENEGADE 500 800 Service Repair Manual Download 2007-2008 PDF
๐Ÿท๏ธ Basic Information
Identification
Make:
BRP (Bombardier Recreational Products)
Model Line:
Can-Am ATV
Specific Models Covered:
Outlander MAX XT, Outlander XT, Renegade
Engine Variants Covered:
500cc, 650cc, 800cc
Codes
Product Code Indicator:
Service Repair Manual Download
Format Code:
PDF
๐Ÿ‘‹ Introduction
Market Position
Segment:
High-performance utility and recreational ATVs
Target Audience:
Enthusiasts, owners requiring in-depth maintenance and repair knowledge
Competitive Analysis
Competitors General:
Polaris Sportsman, Arctic Cat, Yamaha Grizzly
Key Features
Features Of Vehicles:
Robust chassis, powerful Rotax V-twin engines, advanced suspension, XT package (winch, bumper, handguards)
Manual Value Proposition:
Empowers owners with the knowledge to perform complex repairs and maintenance, saving on dealership costs.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Workshop repair, diagnostics, and maintenance
Electrical Coverage:
Comprehensive electrical diagrams and troubleshooting
Page Count
Estimated Page Count:
300-500 pages (typical for this type of manual, exact count not specified)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Download Format:
Digital Download (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, repair, and reassembly
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines
Ignition System:
Ignition coils, spark plugs, CDI unit
Cooling System:
Radiator, fan, coolant, thermostat
Transmission Drivetrain:
CVT system, gearcase, driveshafts, differentials
Suspension Steering:
Front and rear suspension components, steering linkage, power steering (if equipped)
Braking System:
Brake calipers, master cylinders, brake lines, hydraulic systems
Electrical System:
Battery, charging system, lighting, starter, ECU, sensors
Frame Chassis:
Frame inspection, welding repairs, component mounting
Bodywork Plastics:
Panel removal, installation, and minor repairs
Procedures Included
Maintenance:
Oil changes, filter replacements, lubrication, general inspections
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Repair:
Detailed step-by-step repair instructions for all major components
Rebuilds:
Engine and transmission rebuild procedures
Wiring Repairs:
Instructions for diagnosing and repairing electrical wiring harnesses
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagnostic Level:
Includes diagnostic flowcharts and sensor data interpretation
Diagrams:
Step-by-step diagrams for all repair procedures
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, suitable for printing
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper:
Not applicable (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine 500
Engine Type:
Rotax V-twin, 4-stroke
Displacement:
499.3 cc (approximate)
Primary Engine 650
Engine Type:
Rotax V-twin, 4-stroke
Displacement:
649.6 cc (approximate)
Primary Engine 800
Engine Type:
Rotax V-twin, 4-stroke
Displacement:
799.9 cc (approximate)
Performance General
Horsepower Range:
40-55 HP (estimated across variants)
Torque Range:
40-50 lb-ft (estimated across variants)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Engine Codes Common
Engine Identifier:
Rotax V-Twin (specific engine codes typically found on engine block)
๐Ÿ”ง Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with engine braking
Drive Modes:
2WD/4WD with Visco-Lok auto-locking front differential
Gear Selection:
High, Low, Neutral, Reverse, Park
Features
Belt Maintenance:
CVT belt inspection, adjustment, and replacement procedures covered
Fluid Type:
Specialized CVT fluid (refer to manual for exact BRP specification)
๐Ÿ“ Dimensions
Exterior Outlander Max
Length:
Approx. 94 in. (238.8 cm)
Width:
Approx. 46 in. (116.8 cm)
Height:
Approx. 45 in. (114.3 cm)
Wheelbase:
Approx. 59 in. (149.9 cm)
Weights Outlander Max
Dry Weight:
Approx. 671 lbs (304 kg)
Towing Capacity:
1300 lbs (590 kg)
Rack Capacity Front:
120 lbs (54.4 kg)
Rack Capacity Rear:
240 lbs (109 kg)
Exterior Renegade
Wheelbase:
Approx. 51 in. (129.5 cm)
Weights Renegade
Dry Weight:
Approx. 575 lbs (261 kg)
๐Ÿ›ก๏ธ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI standards where applicable
Active Features
Braking:
Hydraulic disc brakes front and rear
Differential Lock:
Visco-Lok front differential for enhanced traction
Passive Features
Handlebar Protection:
Handguards (standard on XT models)
Lighting:
Halogen headlights, taillight, brake light
Frame Construction:
Tied by SST (Surrounding Spar Technology) frame for rigidity
๐Ÿ’ก Technology Features
Infotainment
Display Type:
Digital instrument cluster (speedometer, tachometer, odometer, gear indicator, fuel gauge)
Driver Assistance
Traction Control:
Limited slip differential (Visco-Lok) for 4WD engagement
Connectivity
Charging Port:
DC outlet for accessory charging
Engine Management
ECU:
Engine Control Unit (ECU) for fuel injection and ignition timing management
๐Ÿ”ง Maintenance
Service Intervals Engine Oil
Interval Hours:
Every 100 hours or annually, whichever comes first
Interval Miles:
Every 1000 miles (approximate, hours are primary)
Service Intervals Air Filter
Inspection Interval:
Check every 50 hours, clean/replace as needed
Service Intervals Spark Plug
Replacement Interval:
Every 100 hours or annually
Service Intervals Cvt Belt
Inspection Interval:
Every 50 hours or annually
Fluid Specifications
Engine Oil Type:
SAE 5W-40 Synthetic (refer to manual for BRP P/N: 779165)
Engine Oil Capacity:
Approx. 2.0-2.5 L (refer to manual for exact capacity)
Gearcase Oil Type:
SAE 80W-90 (API GL-4 or GL-5) (refer to manual for BRP P/N: 779177)
Brake Fluid Type:
DOT 4 (refer to manual for BRP P/N: 779241)
Known Issues
Common Wear Item:
CVT belt wear and failure under heavy use.
Common Issue 2:
Front differential (Visco-Lok) engagement and potential premature wear if abused.
Common Issue 3:
Electrical connector corrosion in exposed areas.
Common Issue 4:
Radiator fan failure leading to overheating.
๐Ÿ“š Vehicle History
Brand Heritage
Parent Company:
BRP (Bombardier Recreational Products), a division of Bombardier Inc.
Legacy:
Long history in snowmobiles and personal watercraft, extended into ATVs with Rotax engines.
Model Evolution
Outlander Introduction:
Outlander line introduced in 2002, evolving with engine sizes and features.
Renegade Introduction:
Renegade introduced as a sportier ATV, combining ATV and UTV characteristics, typically starting around 2003.
Production
Manufacturing Location:
Primary manufacturing in Valcourt, Quebec, Canada.
Key Innovation Era:
2007-2008 represents a significant refinement period for BRP ATVs with engine upgrades and chassis improvements.
๐Ÿ† Awards & Recognition
Recognitions
Industry Acclaim:
Can-Am ATVs have consistently received praise for power and handling within the ATV market.
Ratings
Consumer Reviews:
Generally positive for performance, durability, and off-road capability.
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