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Case Tractor IH 2594 Factory Service Repair Manual

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$133.00
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$133.00
通常価格
🏷️ Basic Information Identification Make: Case IH Model: 2594 Tractor Model Variant: Likely refers to the standard row-crop configuration. Specific variants might exist for 2WD/MFWD or special configurations. 👋 Introduction Market Position Market Position: The Case IH 2594 was positioned as a powerful and versatile row-crop tractor designed for demanding agricultural operations. It competed in a segment requiring robust construction, efficient power delivery, and reliable performance for tasks like plowing, planting, and cultivating. Market Position Details: A mid-to-high horsepower tractor suitable for large-scale farming operations, offering a balance of power, efficiency, and operator comfort for its era. Competitive Analysis Competitive Analysis: Competed with similar horsepower and capability tractors from brands like John Deere, Ford, Massey Ferguson, and International Harvester (prior to the Case IH integration). Key selling points were typically drivetrain durability, hydraulic capacity, and operator comfort for long working days. Key Features Key Features: Robust turbocharged diesel engine, powershift transmission (optional), high hydraulic flow capacity for implements, comfortable operator cab, advanced PTO options, and strong drawbar pull. Key Features Further: Robust cast iron construction, heavy-duty PTO shaft and clutch, reliable braking system, and the availability of advanced hydraulic systems for powering demanding implements. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Manual Coverage Scope: Comprehensive factory service and repair information, including diagnostic procedures, repair instructions, specifications, and troubleshooting for all major systems and components. Page Count Page Count: Estimated to be several hundred pages, typical for a comprehensive factory service manual. Format File Requirements: Requires Adobe PDF Reader and WinZip (or equivalent decompression software). Compatibility: Compatible with all versions of Windows and Mac operating systems. 📖 Manual Coverage Systems Covered Systems Covered: Engine overhaul, Transmission repair, Hydraulic system service, Electrical system diagnostics, Fuel system maintenance, Cooling system service, Braking system repair, Steering system overhaul, PTO system service, Drivetrain components, Chassis and frame repair, Operator station (cab) systems, PTO (Power Take-Off) operation and repair, Implement hydraulic controls, Front axle and steering systems, Rear axle and differential service, Power steering system repair, Cooling system troubleshooting, Exhaust system maintenance, Electrical schematics and wiring diagrams, Troubleshooting common issues, Maintenance schedules, Tune-up procedures, Component specifications, Torque values, Special tools and equipment, Filter replacement procedures, Lubrication requirements Systems Covered Further: Includes detailed sections on engine timing, valve adjustments, piston and ring replacement, cylinder head service, crankshaft and bearing inspection, transmission gear set analysis, PTO clutch replacement procedures, hydrostatic steering unit repair, braking system bleeding and overhaul, differential lock operation, and all electrical circuits with troubleshooting guides. Systems Covered Further Electrical: Starter system, charging system (alternator, regulator), ignition system (if applicable to diesel), lighting circuits, dashboard indicators and gauges, PTO engagement controls, hydraulic control solenoids, and accessory power outlets. Systems Covered Further Hydraulic: Main hydraulic pump, steering pump, remote hydraulic control valves (SCVs), hitch control system, transmission oil cooler, and lubrication system. Systems Covered Cab: Includes procedures for removing and servicing cab mounting, climate control systems (heater, air conditioning if equipped), interior trim panels, and operator seat assembly. Procedures Included Procedures Included: Engine disassembly and reassembly, Transmission clutch adjustments, Hydraulic pump testing and repair, Electrical troubleshooting using wiring diagrams, Fuel injector testing, Radiator and fan assembly service, Brake pad replacement, Steering cylinder seal replacement, PTO clutch pack replacement, Differential gear inspection, Frame straightening procedures, Cab component removal and installation, PTO shaft lubrication, Hydraulic valve block servicing, Front axle pivot pin replacement, Rear axle bearing replacement, Power steering pump bleeding, Cooling system flushing, Exhaust manifold gasket replacement, Wiring harness repair, Diagnostic procedures for all major systems, Recommended maintenance intervals, Engine tune-up specifications, Detailed torque specifications for critical fasteners, Identification and use of specialized service tools, Procedures for replacing all serviceable filters, Lubrication points and fluid types Procedures Included Further: Step-by-step instructions for clutch disc renewal, turbocharger inspection and replacement, fuel system bleeding after filter changes, radiator core cleaning and leak testing, brake caliper and master cylinder overhaul, steering pump removal and bench testing, PTO brake band adjustment, axle seal replacement, drive shaft U-joint service, and all major component removals and installations. Procedures Included Further Troubleshooting: Systematic troubleshooting guides that help diagnose issues from symptoms, leading to specific component tests and repair actions. Technical Depth Technical Depth: Comprehensive, including detailed diagnostics, overhaul procedures, component specifications, and troubleshooting for all major systems and sub-systems. Technical Depth Details: Includes detailed schematics for all hydraulic control valves, electrical wiring diagrams organized by circuit, component testing procedures with specified voltage and resistance readings, and factory calibration procedures for critical systems. Technical Depth Diagnostics: Detailed diagnostic flowcharts and troubleshooting trees to systematically identify the root cause of malfunctions. Technical Depth Rebuild: Complete overhaul procedures for major components such as the engine, transmission, hydraulic pump, and differential, including bearing preloads and assembly clearances. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans...
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Type: Tractor
販売元:
Sku: 23039
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Case Tractor IH 2594 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Case IH
Model:
2594 Tractor
Model Variant:
Likely refers to the standard row-crop configuration. Specific variants might exist for 2WD/MFWD or special configurations.
👋 Introduction
Market Position
Market Position:
The Case IH 2594 was positioned as a powerful and versatile row-crop tractor designed for demanding agricultural operations. It competed in a segment requiring robust construction, efficient power delivery, and reliable performance for tasks like plowing, planting, and cultivating.
Market Position Details:
A mid-to-high horsepower tractor suitable for large-scale farming operations, offering a balance of power, efficiency, and operator comfort for its era.
Competitive Analysis
Competitive Analysis:
Competed with similar horsepower and capability tractors from brands like John Deere, Ford, Massey Ferguson, and International Harvester (prior to the Case IH integration). Key selling points were typically drivetrain durability, hydraulic capacity, and operator comfort for long working days.
Key Features
Key Features:
Robust turbocharged diesel engine, powershift transmission (optional), high hydraulic flow capacity for implements, comfortable operator cab, advanced PTO options, and strong drawbar pull.
Key Features Further:
Robust cast iron construction, heavy-duty PTO shaft and clutch, reliable braking system, and the availability of advanced hydraulic systems for powering demanding implements.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF
Manual Coverage Scope:
Comprehensive factory service and repair information, including diagnostic procedures, repair instructions, specifications, and troubleshooting for all major systems and components.
Page Count
Page Count:
Estimated to be several hundred pages, typical for a comprehensive factory service manual.
Format
File Requirements:
Requires Adobe PDF Reader and WinZip (or equivalent decompression software).
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine overhaul, Transmission repair, Hydraulic system service, Electrical system diagnostics, Fuel system maintenance, Cooling system service, Braking system repair, Steering system overhaul, PTO system service, Drivetrain components, Chassis and frame repair, Operator station (cab) systems, PTO (Power Take-Off) operation and repair, Implement hydraulic controls, Front axle and steering systems, Rear axle and differential service, Power steering system repair, Cooling system troubleshooting, Exhaust system maintenance, Electrical schematics and wiring diagrams, Troubleshooting common issues, Maintenance schedules, Tune-up procedures, Component specifications, Torque values, Special tools and equipment, Filter replacement procedures, Lubrication requirements
Systems Covered Further:
Includes detailed sections on engine timing, valve adjustments, piston and ring replacement, cylinder head service, crankshaft and bearing inspection, transmission gear set analysis, PTO clutch replacement procedures, hydrostatic steering unit repair, braking system bleeding and overhaul, differential lock operation, and all electrical circuits with troubleshooting guides.
Systems Covered Further Electrical:
Starter system, charging system (alternator, regulator), ignition system (if applicable to diesel), lighting circuits, dashboard indicators and gauges, PTO engagement controls, hydraulic control solenoids, and accessory power outlets.
Systems Covered Further Hydraulic:
Main hydraulic pump, steering pump, remote hydraulic control valves (SCVs), hitch control system, transmission oil cooler, and lubrication system.
Systems Covered Cab:
Includes procedures for removing and servicing cab mounting, climate control systems (heater, air conditioning if equipped), interior trim panels, and operator seat assembly.
Procedures Included
Procedures Included:
Engine disassembly and reassembly, Transmission clutch adjustments, Hydraulic pump testing and repair, Electrical troubleshooting using wiring diagrams, Fuel injector testing, Radiator and fan assembly service, Brake pad replacement, Steering cylinder seal replacement, PTO clutch pack replacement, Differential gear inspection, Frame straightening procedures, Cab component removal and installation, PTO shaft lubrication, Hydraulic valve block servicing, Front axle pivot pin replacement, Rear axle bearing replacement, Power steering pump bleeding, Cooling system flushing, Exhaust manifold gasket replacement, Wiring harness repair, Diagnostic procedures for all major systems, Recommended maintenance intervals, Engine tune-up specifications, Detailed torque specifications for critical fasteners, Identification and use of specialized service tools, Procedures for replacing all serviceable filters, Lubrication points and fluid types
Procedures Included Further:
Step-by-step instructions for clutch disc renewal, turbocharger inspection and replacement, fuel system bleeding after filter changes, radiator core cleaning and leak testing, brake caliper and master cylinder overhaul, steering pump removal and bench testing, PTO brake band adjustment, axle seal replacement, drive shaft U-joint service, and all major component removals and installations.
Procedures Included Further Troubleshooting:
Systematic troubleshooting guides that help diagnose issues from symptoms, leading to specific component tests and repair actions.
Technical Depth
Technical Depth:
Comprehensive, including detailed diagnostics, overhaul procedures, component specifications, and troubleshooting for all major systems and sub-systems.
Technical Depth Details:
Includes detailed schematics for all hydraulic control valves, electrical wiring diagrams organized by circuit, component testing procedures with specified voltage and resistance readings, and factory calibration procedures for critical systems.
Technical Depth Diagnostics:
Detailed diagnostic flowcharts and troubleshooting trees to systematically identify the root cause of malfunctions.
Technical Depth Rebuild:
Complete overhaul procedures for major components such as the engine, transmission, hydraulic pump, and differential, including bearing preloads and assembly clearances.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans suitable for digital viewing and printing. Clear diagrams and legible text.
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Make Model:
Cummins 6BTA5.9
Engine Type:
Inline 6-cylinder turbocharged diesel
Displacement:
5.9 Liters (360 cubic inches)
Engine Oil Capacity:
Approximately 15-18 quarts (14-17 liters) with filter change (refer to manual for exact capacity and fill procedure).
Performance
Horsepower Rated:
Approximately 130-150 PTO horsepower (variant dependent)
Torque Peak:
Approximately 400-450 lb-ft (540-610 Nm) at governed RPM (approximate, refer to manual for precise figures).
Fuel System
Fuel Injection:
Mechanical injection pump (e.g., Bosch VE or similar)
Fuel Type:
Diesel
Fuel Filter Part Number:
Varies by Cummins model and filter manufacturer. Common options include Fleetguard (e.g., FS1000 series for water separator, FF5000 series for primary fuel filter) or equivalent.
🔧 Transmission
Standard
Transmission Type:
16-speed manual transmission (powershift optional)
Optional
Transmission Type Optional:
16-speed Powershift transmission (often referred to as a 'PowerShift' or 'Autospeed' system)
Features
Transmission Features:
Provides multiple gear ranges for various field conditions and road transport.
📐 Dimensions
Exterior
Overall Length:
Variable depending on configuration (approx. 180-200 inches / 457-508 cm without front weights/hitches)
Weights
Operating Weight:
Approximately 15,000-17,000 lbs (6,800-7,700 kg) without ballast
Front Axle Weight Capacity:
Designed to support significant front-end loader or front hitch weight, typically in the range of 3,000-5,000 lbs (1,360-2,270 kg) depending on configuration.
Rear Axle Weight Capacity:
Designed to support the majority of the tractor's operating weight and towed implement loads, often exceeding 10,000 lbs (4,500 kg).
💡 Technology Features
Infotainment
Infotainment Features:
Basic tractor instrumentation. Radio and speakers may have been optional dealer-installed accessories.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Features would include power steering, potentially adjustable steering column, and robust braking systems.
Connectivity
Connectivity Features:
N/A (No modern electronic connectivity features expected).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 250 hours or annually, depending on operating conditions (refer to specific manual section for exact recommendation).
Transmission Hydraulic Fluid Change:
Typically every 1000-1200 operating hours or annually (refer to manual for precise recommendation and filter replacement intervals).
Air Filter Replacement:
Based on operating conditions, typically inspected at every engine oil change and replaced when restricted or as per manual recommendation.
Fluid Specifications
Engine Oil Type:
API CD or CE, SAE 15W-40 (consult manual for precise specifications and viscosity grades for different ambient temperatures).
Hydraulic Fluid Type:
Case IH Hy-Tran Plus or equivalent UTF (Universal Tractor Transmission Fluid) meeting specifications like JDM J20C/D (refer to manual for exact specifications and reservoir capacities).
Engine Oil Filter Part Number:
Varies by Cummins model. Common Fleetguard options include LF3000 series (e.g., LF3000) or equivalent.
Coolant Type:
Ethylene Glycol based coolant with corrosion inhibitors. Typically a 50/50 mix with deionized water. (Consult manual for specific additive requirements and freeze protection levels).
Transmission Fluid Capacity:
Approximately 20-25 gallons (75-95 liters) for the combined transmission and hydraulic reservoir (check manual for exact capacity and procedure).
Known Issues
Common Issues:
Wear on powershift clutch packs, hydraulic pump wear, potential for electrical connection corrosion, common diesel engine maintenance items (injectors, fuel filters, glow plugs), transmission seal leaks.
Common Issues Further:
Front wheel drive hub bearing wear (if equipped), PTO driveline U-joint wear, starter motor failures, alternator issues, and cabin air filter replacement.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Case IH is a descendant of J.I. Case, a pioneering manufacturer of steam engines and agricultural machinery, with a long history of innovation in the tractor industry.
Model Evolution
Model Evolution:
The 2594 was part of the late 1980s/early 1990s era of Case IH tractors, following the merger of Case Corporation and International Harvester. It represented an evolution of robust, high-horsepower farm tractors with updated driveline and hydraulic technologies.
Model Evolution Details:
The 2594 was part of a line of tractors that bridged the gap from the earlier International Harvester tractors to the modern Case IH lineup, incorporating significant drivetrain and hydraulic advancements.
Production
Production Period:
Likely produced in the late 1980s to early 1990s, following the formation of Case IH.
Production Location:
Likely manufactured at Case IH's primary tractor assembly plants in North America or Europe during that era.
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