Manual Coverage
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Systems Covered
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Powertrain 2002-2006:
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Engine Electrical, Engine Exhaust, Engine Cooling, Timing Belt (1.6L), Crankshaft Replacement, Clutch, Manual Transmission, Automatic Transmission, Automatic Transmission Troubleshooting, Front Drive Axle
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Chassis 2002-2006:
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Brakes (Hydraulic, Disc, Drum, Parking), Suspension (Front, Rear), Steering (Power Steering, Steering Column), Drive Belt Routing
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Electrical Body 2002-2006:
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Airbags, Antilock Brakes (ABS), Electrical Component Locations, Engine Electrical, Fuses, Horns, HVAC, Instrument Panel, Interior Trim, Keyless Entry, Exterior Lights, Doors, Windows, Wiper Washer Wiring
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Powertrain 2007-2010:
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Engine Controls and Fuel (1.2L, 1.4L, 1.5L, 1.6L), Engine Cooling, Engine Electrical, Engine Exhaust, Manual Transmission, Automatic Transmission, Clutch, Front Drive Axle
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Chassis 2007-2010:
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Brakes (Hydraulic, Disc, Drum, Park), Suspension (Front, Rear), Steering (Manual Steering, Power Steering, Steering Wheel and Column), Cruise Control
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Electrical Body 2007-2010
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Electrical Body 2007-2010:
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ABS, Body Repair, Bumper and Facia, Cellular/Entertainment/Navigation, Cigar Lighter Housing, Immobilizer, Lighting, Mirrors, Remote Functions, Seat Belts, Seats, Shift Lock Control, SIR (Supplemental Inflatable Restraint/Airbags), Steering Wheel Control Switch, Sunroof, Theft Deterrent, Vehicle Access, Wipers and Washers, HVAC (Manual & Automatic), Instrument Panel and Console Trim, Interior Trim and Paneling, Exterior Trim, Floor Coverings and Headlinings, Fixed and Moveable Windows
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Procedures Included
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Repair Procedures:
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Detailed step-by-step instructions for all workshop procedures, including engine rebuilds, transmission servicing, brake system repairs, suspension work, electrical diagnostics, and body panel replacement.
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Diagnostic Procedures:
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Troubleshooting guides, generic and GM-specific trouble codes, symptom analysis, and diagnostic flowcharts for various systems.
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Maintenance Procedures:
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Routine maintenance tasks such as fluid changes, filter replacements, belt inspection and replacement, brake pad replacement, and tune-up procedures.
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Component Replacement:
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Comprehensive guides for replacing major components like engines, transmissions, axles, suspension parts, steering components, and interior/exterior trim.
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Technical Depth
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Depth:
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Comprehensive: Covers everything from basic maintenance and diagnostics to complete disassembly and reassembly of all major vehicle systems.
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Illustrations Quality:
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High Resolution: Loaded with high-resolution illustrations, photos, and diagrams.
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Engine Specifications
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Primary Engine 2002-2006
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Engine 1.2L:
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Typically a 1.2L Inline-4, exact specifications may vary by region (e.g., F12S3).
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Engine 1.4L DOHc:
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Likely the L14 DOHC engine. Power output around 94-97 hp, Torque around 95-97 lb-ft.
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Engine 1.4L Sohc:
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Likely an SOHC variant. Power output around 80-85 hp.
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Engine 1.5L:
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Likely the L15 DOHC engine. Power output around 90-95 hp, Torque around 95-97 lb-ft.
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Engine 1.6L:
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Likely the L16 DOHC engine. Power output around 105-110 hp, Torque around 105-110 lb-ft.
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Primary Engine 2007-2010
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Engine 1.2L:
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Base engine option, details vary by market, e.g., 1.2L SOHC.
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Engine 1.4L:
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Typically a 1.4L DOHC Ecotec engine (GM family). Power approx. 93-100 hp.
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Engine 1.5L:
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Often a 1.5L DOHC (GM family). Power approx. 97-105 hp.
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Engine 1.6L:
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Typically a 1.6L DOHC Ecotec engine (GM family). Power approx. 106-115 hp.
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Performance
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Horsepower Range:
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Approx. 80 hp to 115 hp depending on engine and model year.
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Torque Range:
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Approx. 95 lb-ft to 115 lb-ft depending on engine.
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Fuel System
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Fuel Delivery:
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Multi-port Fuel Injection (MPI)
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Fuel Type:
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Unleaded Gasoline
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Other
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Timing Belt Note:
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1.6L engine (2002-2006) specifically mentions timing belt coverage, indicating a belt-driven OHC setup. Other engines may be belt or chain driven.
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Technology Features
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Infotainment
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Infotainment Systems Covered:
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Coverage includes systems like radios, CD players, and navigation systems (for 2007-2010 models) as part of the entertainment and cellular sections.
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Driver Assistance
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Driver Assistance Features Covered:
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Antilock Braking System (ABS) is covered, which is a foundational driver assistance feature.
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Connectivity
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Connectivity Features Covered:
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Manual details components like horns, wipers/washers, and lighting systems, which are essential for vehicle operation and driver interaction.
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Other
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Cruise Control:
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Cruise control system coverage is included for 2007-2010 models.
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Immobilizer Theft Deterrent:
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Manual covers Immobilizer and Theft Deterrent systems (2007-2010), providing insights into vehicle security.
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Maintenance
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Service Intervals
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Oil Change Interval Typical:
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Recommended every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions. Manual will specify exact intervals and oil types.
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Timing Belt Replacement Interval:
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For 1.6L engine (2002-2006), typical interval is around 60,000-90,000 miles (96,000-144,000 km). Manual will provide precise recommendation.
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Fluid Specifications
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Engine Oil Type:
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Typically API SM or SN certified synthetic or semi-synthetic 5W-30 or 10W-30, depending on engine and climate. Manual will list exact GM specifications (e.g., Dexos).
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Coolant Type:
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GM-specified engine coolant (typically a 50/50 mix of ethylene glycol and distilled water), often Dex-Cool compatible for later models.
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Transmission Fluid Manual:
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Manual transmission fluid conforming to GM specification (e.g., GL-4).
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Transmission Fluid Automatic:
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Dexron-VI automatic transmission fluid is typical for GM vehicles of this era. Manual will confirm specific fluid type and capacity.
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Known Issues
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Common Problems General:
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Potential issues can include minor electrical faults, oil leaks from the valve cover or oil pan, suspension wear (bushings, ball joints), and occasional clutch wear in manual transmissions.
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Common Problems Specific:
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Some models may experience premature failure of the ignition coils, catalytic converter issues, or minor HVAC blower motor resistor problems. Manual will help diagnose and repair.
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