The Chevrolet Aveo, part of the T200 generation, represents a capable subcompact car offered in 3-door hatchback, 5-door hatchback, and 4-door sedan body styles. Produced for model years 2002 through 2010, the Aveo was engineered to compete in a segment known for affordability and practicality, often facing off against rivals like the Hyundai Accent and Toyota Yaris. It was available with a range of gasoline engines, including 1.2L, 1.4L, and 1.6L options, paired with either a 5-speed manual or a 4-speed automatic transmission. While early models received a 3-star Euro NCAP rating, the Aveo offered features like available ABS, traction control, and optional side airbags on higher trims, aiming to provide a balance of value and essential functionality for its target audience of car owners and DIY enthusiasts. This comprehensive Factory Service Repair Manual provides detailed information crucial for the maintenance and repair of the Chevrolet Aveo (T200). Covering a vast array of systems, it includes complete engine service procedures, transmission repair for both automatic and manual gearboxes, brake system servicing, cooling, exhaust, steering, suspension, electrical systems, body and interior work, HVAC, and fuel systems. The manual offers step-by-step repair instructions, diagnostic guides for common issues, troubleshooting charts, and detailed technical specifications, including torque values and clearances. Its purpose is to equip technicians, mechanics, and owners with the factory-level knowledge needed to ensure the Aveo remains in optimal operating condition through proper upkeep and effective repair strategies. 🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Generation Generation: T200 (First Generation) Codes Platform Code: T200 Chassis Code: T250 👋 Introduction Market Position Segment: Subcompact car Competitive Analysis Competitors: Hyundai Accent, Kia Rio, Ford Fiesta, Toyota Yaris, Honda Fit Key Features Target Audience: Technicians, mechanics, DIY enthusiasts, car owners Value Proposition: Low price, great quality, instant access, comprehensive information 📋 Manual Details Coverage Areas Covered Years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Pages: Hundreds or Thousands (Printable) Manual Type Type: Factory Service Repair Manual Language Language: English (Assumed, based on product description) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Complete overhaul, diagnostics, tune-up procedures, engine mechanicals Transmission Service: Automatic and Manual transmission repair, fluid changes, diagnostics Brake System: Front and Rear brake system service, ABS diagnostics, bleeding procedures Cooling System: Radiator, thermostat, water pump, coolant specifications, leak detection Exhaust System: Muffler, catalytic converter, exhaust manifold service and replacement Steering And Suspension: Power steering system, struts, shocks, ball joints, tie rod ends, alignment specifications Electrical System: Wiring diagrams, battery, alternator, starter, lighting systems, fuses and relays Body And Interior: Body panel repair, door mechanisms, interior trim, seat adjustment HVAC System: Air conditioning, heating, climate control system service and repair Fuel System: Fuel pump, fuel injectors, fuel filter, emissions control system Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement Troubleshooting Guides: Diagnostic charts for common symptoms and their causes Repair Instructions: Step-by-step guides for component replacement and repair Diagnostic Procedures: OBD-II diagnostic codes and their meanings, on-board diagnostics Wiring Diagrams: Detailed electrical schematics for various systems Engine Management: ECU diagnostics, sensor testing, component replacement Chassis Alignment: Front and rear wheel alignment specifications and procedures Tire And Wheel: Tire pressure recommendations, wheel torque specifications, tire rotation procedures Lighting Service: Headlight, taillight, interior light replacement and aiming procedures Technical Depth Depth: Comprehensive factory-level repair and maintenance information Level Of Detail: Detailed torque specifications, clearances, and procedures 📊 Manual Specifications File Format Digital Format: PDF, potentially requiring unzipping for larger files Print Quality Quality: High Quality Printable Pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: Z12XE (1.2L), Z14XEP (1.4L), Z16XER (1.6L) - Varies by market Performance Horsepower 1.2L: Approx. 75-80 hp (55-59 kW) Torque 1.2L: Approx. 110-115 Nm (81-85 lb-ft) Horsepower 1.4L: Approx. 88-94 hp (65-69 kW) Torque 1.4L: Approx. 125-130 Nm (92-96 lb-ft) Horsepower 1.6L: Approx. 100-110 hp (74-81 kW) Torque 1.6L: Approx. 145-150 Nm (107-111 lb-ft) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Transmission Fluid Type: Dexron III (or equivalent) for automatic, Manual Gearbox Oil (GL-4) for manual 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 4-door sedan Wheelbase: Approx. 2480 mm (97.6 in) Length: Approx. 3880-4340 mm (152.8-170.9 in), depending on body style Weights Curb Weight: Approx. 950-1050 kg (2094-2315 lbs) 🛡️ Safety Features Ratings Euro Ncap Rating: 3-star (early models, varies by year and testing methodology) Active Features ABS: Available on higher trims and optional Traction Control: Optional on some models Passive Features Airbags: Driver and passenger airbags standard; side airbags optional 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, optional MP3 compatibility and premium sound systems...