Basic Information Identification Make: Chevrolet Model: Corvette Generation: C5 Product Name: Chevrolet Chevy Corvette 1997-2004 Service Repair Workshop Manual Download PDF Introduction Market Position Positioning: The Chevrolet Corvette (C5 generation) was positioned as a premier American sports car, offering high performance and advanced technology for its era, directly competing with European sports car manufacturers. Competitive Analysis Competitors: Porsche 911, BMW Z3/Z4 M Coupe, Mercedes-Benz SLK, Dodge Viper. Key Features Vehicle Highlights: Rear-wheel drive, front-engine V8, lightweight composite body panels, advanced suspension, powerful engine options, distinct styling. Manual Value Proposition Value For Owner: Provides owners with the capability to perform a wide range of maintenance and repair tasks, reducing reliance on dealership service and potentially saving significant costs. Manual Details Coverage Areas Vehicle Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Engine Coverage: All gasoline engine variants for the specified years (primarily LS1 and LS6) Trim Level Coverage: All trim levels (e.g., Coupe, Convertible, Hardtop, Z06) Page Count Estimated Pages: Hundreds (specific count not provided, but described as extensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Transmission (Manual & Automatic) Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, Traction Control), Wheels & Tires Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instruments, Audio System, HVAC Controls, SRS (Airbag) System, Security System Body And Frame: Exterior Body Panels, Interior Trim, Seats, Doors, Windows, Roof System (Convertible Top) Procedures Included Maintenance: Scheduled Maintenance (oil changes, filter replacements, fluid checks), Tune-ups, Inspections Repair: Component Replacement (engine components, transmission, suspension parts, brake assemblies, electrical modules), Body Panel Repair, Interior Component Repair Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Electrical Circuit Diagnosis Technical Depth Depth: Comprehensive (from basic fluid checks to complete engine and transmission overhauls, including electrical system diagnostics and component replacement) Manual Specifications File Format File Type: PDF Searchability: Likely searchable text-based PDF, allowing for quick information retrieval. Compatibility: Fully compatible with Windows and MAC computers. Print Quality Printability: Printable (single pages or entire manual) Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) Access Usage License: Lifetime use, no expiry, multiple device usage. Engine Specifications Primary Engine Engine Code: LS1 Engine Type: 5.7L (350 ci) V8, Overhead Valve (OHV), 16-valve, Aluminum Block & Heads Horsepower Ls1: 345-350 hp @ 5600 rpm (varies slightly by year) Torque Ls1: 350-375 lb-ft @ 4400 rpm (varies slightly by year) Performance Z06 Engine: LS6 5.7L (350 ci) V8 Z06 Horsepower: 405 hp @ 6000 rpm Z06 Torque: 400 lb-ft @ 4800 rpm Fuel System Injection Type: Sequential Fuel Injection (SFI) Fuel Type: Unleaded Premium Gasoline (91 octane or higher recommended) Cooling System Coolant Capacity: Approx. 10.5 quarts (9.9 liters) with 50/50 mix of Dex-Cool and distilled water Transmission Standard Transmission Type: 6-speed Manual (Tremec T-56) Optional Transmission Type: 4-speed Automatic (4L60-E) Features Manual Features: Close-ratio gearing, hydraulic clutch actuation Automatic Features: Electronically controlled, performance shift modes Fluid Specifications Manual Transmission Fluid: Dexron III/Mercon ATF (for Tremec T-56), or specific manual transmission fluid as per GM spec Automatic Transmission Fluid: Dexron III/Mercon ATF Dimensions Exterior Length: 179.7 inches (4564 mm) Width: 73.6 inches (1870 mm) Height: 47.8 inches (1214 mm) Wheelbase: 104.5 inches (2654 mm) Weights Curb Weight Coupe: Approx. 3,216 lbs (1,459 kg) Curb Weight Convertible: Approx. 3,334 lbs (1,512 kg) Cargo Cargo Volume: Approx. 13.9 cubic feet (Coupe), 13.0 cubic feet (Convertible) Safety Features Ratings NHTSA Front Impact: 5-Star (Driver), 4-Star (Passenger) for 1997-2004 models. Active Features Active Safety: Anti-lock Braking System (ABS), Traction Control System (TCS), Active Handling (optional/standard on later/Z06 models), Daytime Running Lights (DRLs) Passive Features Passive Safety: Driver and Passenger Frontal Airbags, Side-Impact Protection (door beams), Crumple Zones, Reinforced Passenger Compartment Technology Features Infotainment Audio System: AM/FM Stereo with CD Player (Bose premium audio optional), optional Navigation System on later models. Driver Assistance Traction Control: Standard on all models, integrated with ABS and Active Handling. Active Handling: Electronic stability control system that intervenes during extreme maneuvers to help maintain vehicle control. Connectivity Connectivity Features: Limited for the era; primarily focused on the audio system and optional navigation. No Bluetooth or USB connectivity typical of modern vehicles. Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months (whichever comes first), or as indicated by the Oil Life Monitoring System. Tire Rotation: Every 7,500 miles Coolant Flush: Every 100,000 miles or 5 years for initial service, then every 50,000 miles or 5 years thereafter. Fluid Specifications Engine Oil: SAE 5W-30 Synthetic (API Certified SM or higher) Brake Fluid: DOT 3 Power Steering Fluid: GM Power Steering Fluid (or equivalent Dexron III/Mercon ATF) Known Issues Common Issues: Driver's side power window regulator failure, rear main seal leaks (LS1 engines), clutch master...