Chevy Chevrolet Corvette Workshop Service Repair Manual 2005-2009
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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Model Years Covered: 2005, 2006, 2007, 2008, 2009 Generation Corvette Generation: C6 Codes Chassis Code: C6 👋 Introduction Market Position Target Audience: Corvette owners, DIY mechanics, independent repair shops. Competitive Analysis Advantage: Comprehensive factory data, detailed procedures, and extensive diagrams at a fraction of the dealership cost. Key Features Ease Of Use: Step-by-step instructions make repairs easy to follow. Cost Savings: Enables owners to save time and money by performing their own repairs. Information Access: Instant download provides immediate access to repair information. 📋 Manual Details Coverage Areas Engine: Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings, Timing Belt Service Procedures Brakes: Brakes, Brake Servicing Procedures, Complete Torque Specifications Suspension And Steering: Front End and Alignment Procedures and Specifications, Suspension, U-Joint and CV-Joint Service Procedures Drivetrain: Transmission Removal and Installation, Transmission In-Car Servicing Electrical And Diagnostics: Wiring Diagrams, Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes, Complete Wiring Diagrams, Vacuum Diagrams Body And Interior: Sunroof Climate Control: Air Conditioning Service and Capacities Maintenance: Factory Maintenance Schedules and Charts, Driving Concerns Page Count Total Pages: >3000 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android 📖 Manual Coverage Systems Covered Powertrain: Engine (all types), Transmission (removal, installation, in-car servicing), Drivetrain components (U-joints, CV-joints) Chassis: Brakes (servicing, specifications), Suspension (alignment, procedures), Steering, Wheels, Tires Electrical: Complete Wiring Diagrams, Electrical System Diagnostics, Computer Diagnostics (trouble codes, charts) Body And Accessories: Sunroof operation and service HVAC: Air Conditioning system service and capacities Procedures Included Routine Maintenance: Factory Maintenance Schedules and Charts, Fluid Capacities, Belt Routing Diagnostic Procedures: Troubleshooting, Diagnostics, Computer Diagnostic Trouble Trees, Trouble Code Analysis Repair Procedures: Engine Overhaul and Rebuilding, Brake Servicing, Transmission Service, Suspension Repair, U-Joint/CV-Joint Service, General Repair Procedures Specialty Procedures: Timing Belt Replacement, Front End Alignment, Air Conditioning Servicing Technical Depth Depth: Comprehensive: from simple repairs to complex overhauls, detailed specifications, and diagnostic procedures. Diagrams And Illustrations: Hundreds of detailed illustrations, diagrams, and wiring schematics. Information Source: Factory original service repair manual, used by dealership technicians. 📊 Manual Specifications File Format PDF Quality: Original Adobe document with perfect quality and perfect printing. Searchability: Fully indexed and bookmarked by topic, quick search functionality. Print Quality Printable: Entire manual or selected pages can be printed. Zoom Capability: Zoom in on any diagram or picture to see every part. Binding Type Format Detail: Digital Download (PDF) Paper Type Digital Media: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V8 (LS3 for later models, LS2 for earlier models, LS1 for base models in 2005) Performance Displacement Ls3: 6.2 Liters (376 cu in) Horsepower Ls3 Est: 430-436 hp Torque Ls3 Est: 424-428 lb-ft Displacement Ls2: 5.7 Liters (350 cu in) Horsepower Ls2 Est: 400 hp Torque Ls2 Est: 400 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Port Fuel Injection (PFI) Engine Management ECM Type: Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Type Early: 6-speed Manual Tremec T-56 Optional Transmission Type Auto: 4-speed Automatic (early models) / 6-speed Automatic (later models, e.g., 2007+) Features Clutch System: Hydraulic Clutch System Fluid Specifications Manual Transmission Fluid: GM specified synthetic manual transmission fluid (e.g., DEXRON® III or equivalent for earlier models, potentially specialized fluids for Tremec TR6060) Automatic Transmission Fluid: Dexron VI Automatic Transmission Fluid 📐 Dimensions Exterior Wheelbase: Approx. 104.5 inches Length: Approx. 175.1 inches Width: Approx. 72.6 inches Height: Approx. 49.1 inches Weights Curb Weight: Approx. 3,175 - 3,281 lbs (depending on configuration) Wheels And Tires Wheel Bolt Pattern: 5 x 120.65 mm (5 x 4.75 inches) Front Tire Size Std: P245/40ZR18 Rear Tire Size Std: P285/35ZR19 🛡️ Safety Features Ratings NHTSA Overall Rating: Generally good across frontal, side, and rollover crash tests for its era (specific year ratings vary). Active Features Braking System: Four-wheel disc brakes, ABS, often with performance tuning (e.g., Brembo on Z06). Traction And Stability Control: Traction Control System (TCS), Active Handling (StabiliTrak) Passive Features Airbags: Frontal airbags for driver and passenger, side-impact airbags (location may vary). Body Structure: Reinforced safety cage, crumple zones. 💡 Technology Features Infotainment Audio System: Bose premium audio systems, CD player, AM/FM radio. Navigation available on some trims. Display Screen: Central digital display for audio, climate, and vehicle information. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Auxiliary Input: Optional auxiliary audio input jack. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 12 months, or as indicated by the Oil Life Monitoring System. Engine Air Filter Replacement: Check at 7,500 miles, replace as needed or every 30,000 miles. Cabin Air Filter Replacement: Replace annually or every 15,000 miles. Brake Fluid Flush: Recommended every 2-3 years or as per manufacturer's guidelines. Fluid Specifications...
GM specified synthetic manual transmission fluid (e.g., DEXRON® III or equivalent for earlier models, potentially specialized fluids for Tremec TR6060)
Automatic Transmission Fluid:
Dexron VI Automatic Transmission Fluid
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.5 inches
Length:
Approx. 175.1 inches
Width:
Approx. 72.6 inches
Height:
Approx. 49.1 inches
Weights
Curb Weight:
Approx. 3,175 - 3,281 lbs (depending on configuration)
Wheels And Tires
Wheel Bolt Pattern:
5 x 120.65 mm (5 x 4.75 inches)
Front Tire Size Std:
P245/40ZR18
Rear Tire Size Std:
P285/35ZR19
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Generally good across frontal, side, and rollover crash tests for its era (specific year ratings vary).
Active Features
Braking System:
Four-wheel disc brakes, ABS, often with performance tuning (e.g., Brembo on Z06).
Traction And Stability Control:
Traction Control System (TCS), Active Handling (StabiliTrak)
Passive Features
Airbags:
Frontal airbags for driver and passenger, side-impact airbags (location may vary).
Body Structure:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Bose premium audio systems, CD player, AM/FM radio. Navigation available on some trims.
Display Screen:
Central digital display for audio, climate, and vehicle information.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 12 months, or as indicated by the Oil Life Monitoring System.
Engine Air Filter Replacement:
Check at 7,500 miles, replace as needed or every 30,000 miles.
Cabin Air Filter Replacement:
Replace annually or every 15,000 miles.
Brake Fluid Flush:
Recommended every 2-3 years or as per manufacturer's guidelines.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (e.g., Mobil 1 5W-30 is often recommended).
Engine Oil Capacity:
Approx. 7.0 Quarts (6.6 Liters) with filter (LS2/LS3).
Coolant Type:
GM Dex-Cool® 50/50 mixture (Orange)
Known Issues
Clutch Wear:
Some owners report premature clutch wear, particularly with aggressive driving.
Steering Rack Play:
Minor steering wheel play or looseness has been reported on some units.
Seat Wear:
Side bolster wear on driver's seat due to ingress/egress.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet's long-standing history of producing iconic American sports cars.
Model Evolution
C6 Introduction:
The C6 Corvette debuted for the 2005 model year, marking a significant redesign from the C5.
Major Updates During Period:
Introduction of the LS3 6.2L V8 in 2008, updated transmissions, Z06 and ZR1 variants introduced.
Production
Manufacturing Location:
Bowling Green, Kentucky, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Corvette models frequently appeared on Car and Driver's 10Best lists during this period.
Performance Awards:
The C6, particularly the Z06 variant, received numerous accolades for its supercar performance at a competitive price point.