🏷️ Basic Information Identification Make: Chrysler Model: Caravan Generation: Fourth Generation (RS) Production Years: 2003-2007 Vehicle Type: Minivan 👋 Introduction Market Position Segment: Full-size Minivan Target Audience: Families, fleet operators, and DIY vehicle owners seeking comprehensive repair and maintenance guidance. Competitive Analysis Competitors: Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture/Vans. Key Features Vehicle Highlights: Spacious interior, flexible seating, practical cargo hauling, multiple engine options, comfortable ride. Manual Value Proposition Benefits For Owner: Enables DIY repairs, reduces reliance on dealerships, aids in understanding vehicle systems, helps maintain resale value. 📋 Manual Details Coverage Areas Covered Years: 2003, 2004, 2005, 2006, 2007 Trim Levels: All (SE, SXT, etc.) Page Count Estimated Pages: Hundreds (exact count not specified, but described as 'complete') Manual Type Type: Workshop Service Repair Manual (Full Factory) Completeness: Complete Official Factory Service Repair Manual. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, repair, overhaul, timing, lubrication, cooling, fuel, emission controls for all specified engines. Engine Electrical: Ignition system, starter system, charging system, sensors, actuators, ECU, wiring diagrams. Transmission: Automatic transmission (e.g., 40TE/41TE) repair, overhaul, diagnostics, fluid specifications, torque converter. Drivetrain: Front-wheel drive axles, CV joints, differential, drive shafts. Suspension: Front and rear suspension components, struts, shock absorbers, control arms, ball joints, wheel bearings, alignment specifications. Steering: Power steering system, steering gear, tie rods, steering column, alignment specifications. Brakes: Front and rear brake systems (disc/drum), ABS, parking brake, hydraulic components, bleeding procedures, specifications. Body And Chassis: Body construction, doors, windows, interior trim, exterior trim, bumpers, frame components, corrosion protection. HVAC: Heating, ventilation, air conditioning system, refrigerant, compressor, evaporator, condenser, climate control. Electrical Systems: Complete wiring diagrams, lighting, power windows, locks, mirrors, interior electronics, fuses, relays. Safety Systems: Airbag system, seat belts, child restraint systems, ABS diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection/replacement. Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems, using diagnostic trouble codes (DTCs). Component Replacement: Step-by-step instructions for replacing major and minor components (e.g., water pump, alternator, starter, fuel pump, master cylinder). Rebuilds And Overhauls: Detailed procedures for engine and transmission rebuilds, including specifications and clearances. Diagnostics: Fault finding charts, symptom-to-cause analysis, on-board diagnostics (OBD-II) information. Wiring Diagrams: Comprehensive, high-quality electrical schematics for all vehicle circuits. Specifications And Tolerances: Precise measurements, torque values, and clearances for all adjustable and replaceable parts. Technical Depth Depth: Factory-level detail suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Tools: Information on using specific diagnostic tools and procedures for the vehicle. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High resolution, printable pages with clear text and diagrams. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: 2.4L Inline-4 (e.g., EDZ) Displacement 1: 2429 cc (148 cu in) Horsepower 1: Approx. 150 hp @ 5800 rpm Torque 1: Approx. 160 lb-ft @ 4000 rpm Optional Engine Engine Code 2: 3.3L V6 (e.g., EGW) Displacement 2: 3301 cc (201 cu in) Horsepower 2: Approx. 180 hp @ 5000 rpm Torque 2: Approx. 205 lb-ft @ 3200 rpm Engine Code 3: 3.8L V6 (e.g., EGH, EZH - Supercharged available later) Displacement 3: 3778 cc (231 cu in) Horsepower 3: Approx. 205 hp @ 5000 rpm (non-supercharged) Torque 3: Approx. 230 lb-ft @ 3200 rpm (non-supercharged) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Emission Control System: Catalytic converter, EGR (Exhaust Gas Recirculation), On-Board Diagnostics (OBD-II). 🔧 Transmission Standard Type: 4-Speed Automatic (e.g., 40TE/41TE) Optional Type: N/A (All models equipped with automatic) Features Electronic Control: Electronically controlled transmission for optimal shift points and fuel economy. Fluid Type Fluid Specification: Chrysler ATF+4 (Automatic Transmission Fluid Type 9602) 📐 Dimensions Exterior Length: Approx. 193.7 inches (Standard Wheelbase), 201.5 inches (Long Wheelbase) Width: Approx. 72.5 inches Height: Approx. 68.5 inches Interior Seating Capacity: 7 Passengers (2-2-3 configuration typically) Cargo Cargo Volume Behind First Row: Approx. 150.7 cu ft (Long Wheelbase) Cargo Volume Behind Second Row: Approx. 90.3 cu ft (Long Wheelbase) Weights Curb Weight: Approx. 3700 - 4300 lbs (depending on engine and configuration) Towing Capacity: Up to 3,500 lbs (with optional towing package and V6 engine) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 5-Star (2003-2007 models generally rated highly) NHTSA Frontal Impact Passenger: 5-Star (2003-2007 models generally rated highly) IIHS Side Impact: Good (for most years, depending on equipment) Active Features ABS: Standard Anti-lock Braking System. Traction Control: Optional Traction Control System (TCS) on some models. Passive Features Airbags: Frontal airbags (driver and passenger), optional side-impact airbags. Seat Belts: Three-point seat belts for all seating positions, pretensioners, load limiters. 💡 Technology Features Infotainment Audio System: AM/FM radio with CD player, optional cassette player, SiriusXM Satellite Radio ready on some...