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2002 Chrysler Dodge Voyager Parts Catalog Manual

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๐Ÿท๏ธ Basic Information Identification Make: Chrysler, Dodge Model: Voyager, Town & Country, Grand Caravan, Caravan Year: 2002 Common Name: Chrysler Minivan Platform (NS/RS) ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Full-size Minivan / Multipurpose Passenger Vehicle (MPV). Target Audience: Owners, DIY mechanics, repair shops, parts departments, fleet maintenance. Competitive Analysis Key Competitors Era: Ford Windstar, Chevrolet Venture, Pontiac Montana, Honda Odyssey, Toyota Sienna, Mercury Villager. Key Features Manual Value Proposition: Saves time and money by enabling accurate part lookup and ordering. Technical Asset: Essential resource for maintaining and repairing the specific vehicle models and configurations. ๐Ÿ“‹ Manual Details Coverage Areas Comprehensive Coverage: All parts for Model Year 2002 Chrysler Dodge Voyager Multipurpose Passenger Vehicle. Specific Systems Covered: Chassis, Powertrain, Body, Electrical, Interior, Exterior Components, Accessories, Emissions, VIN Decoding. Page Count Estimated Pages: Thousands (typical for comprehensive parts catalogs) Manual Type Type: Illustrated Parts Catalog (IPC) Language Language: English Format Format: PDF File Access: Instant Download ๐Ÿ“– Manual Coverage Systems Covered Powertrain Components: Engine, Transmission, Drivetrain, Exhaust System Components, Cooling System Components, Fuel System Components. Chassis Components: Front Suspension, Rear Suspension, Steering System Components, Brake System Components, Wheels, Tires. Body And Exterior: Body Panels, Doors, Windows, Bumpers, Mirrors, Lights (Front and Rear Lamps), Wiper Systems, Exterior Trim, Roof Systems (Carrier Kits), D Pillars. Interior Components: Seats and Attaching Parts, Headliner, Sun Visors, Interior Trim Panels, Carpet, Dashboard Components. Electrical And Accessories: Starter, Battery Components, Lighting Systems, Wiring Harnesses, Fuses, Relays, Audio System Components, HVAC Components (implicitly). Emission And Identification: Emission Labels, Nameplates, VIN Plate Decoding Information. Power Transfer Unit: Includes parts and diagrams for the Power Transfer Unit Assembly (for AWD models). Emission And Labels: Covers Emission Labels and Nameplates for identification and compliance. Drive System Components: Includes parts for drive belts, essential for engine accessory operation. Braking System: Covers master cylinder and related brake system components. Lighting Systems: Detailed coverage of rear lamps and other lighting components. Interior Fit And Finish: Includes parts for headliner, visors, D pillars, and carpet for interior restoration or repair. Seat Systems: Specific coverage for front seat attaching parts, indicating detail for seat mounting and adjustment components. Procedures Included Part Identification: Detailed illustrations and exploded views for precise part lookup. Part Number Retrieval: Complete part number information for all listed components. Technical Depth Depth: Component-level identification and part numbering, essential for ordering and replacement. ๐Ÿ“Š Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows, Mac, iOS, BB, Android. Readability: Viewable on any computer, zoomable. Print Quality Printability: All pages are printable. Resolution: High-quality detailed illustrations and exploded views. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine 1: 2.4L 4-Cylinder 16V DOHC (EDZ) Engine 2: 3.3L 6-Cylinder SMPI (EGA) Engine 3: 3.5L 6-Cylinder High Output (EGF) Engine 4: 3.8L 6-Cylinder MPI (EGH) Performance Horsepower Range: Approximately 150 HP (2.4L) to 215 HP (3.8L EGH / 3.5L EGF) Torque Range: Approximately 167 lb-ft (2.4L) to 240 lb-ft (3.8L EGH / 3.5L EGF) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) / Sequential Multi-Port Fuel Injection (SMPI) ๐Ÿ”ง Transmission Standard Transmission Type: Automatic Optional Transmission Options: Likely 4-speed automatic (41TE/AE for FWD, 42LE for AWD). Features Drive Modes: Typically PRNDL with possible overdrive selection. ๐Ÿ“ Dimensions Weights Gvwr Range: 2268 - 2721 kg (5001 - 6000 lbs) Curb Weight: Varies by configuration, typically 1800-2000 kg (4000-4400 lbs) Body Style Body Style Codes: RS-53 (Long Wheelbase), RS-52 (Short Wheelbase) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Ratings Era: Mixed, generally fair to good for its era. Frontal impact ratings were common. Passive Features Airbags: Driver and Passenger Frontal Airbags standard. Manual specifically mentions availability with Side Air Bags. Seat Belts: All positions equipped with three-point safety belts. ๐Ÿ’ก Technology Features Infotainment Audio Systems: Factory AM/FM/Cassette or CD players. Optional premium audio systems may have been available. Driver Assistance Traction Control: Available on some higher trims or AWD models. Cruise Control: Standard or optional depending on trim level. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to Owner's Manual for specifics). Transmission Fluid Change: Recommended every 30,000-50,000 miles for optimal transmission life. Fluid Specifications Engine Oil Specification: Likely SAE 5W-30 or 10W-30 (API Certified). Specific viscosity may vary by engine and climate; consult Owner's Manual. Transmission Fluid Type: ATF+4 (for later models) or equivalent ATF (for earlier spec transmissions within the RS platform). Coolant Type: Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid OAT) coolant, typically orange or pink. Known Issues Common Problems Era: Transmission issues (especially the 4-speed automatic), powertrain control module (PCM) failures, water pump leaks, rear axle seal leaks, power steering pump issues, interior trim degradation, EGR valve clogging on V6 engines. Common Problems Era 2: Susceptibility to rust in certain climates, especially around...
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2002 Chrysler Dodge Voyager Parts Catalog Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Chrysler, Dodge
Model:
Voyager, Town & Country, Grand Caravan, Caravan
Year:
2002
Common Name:
Chrysler Minivan Platform (NS/RS)
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Full-size Minivan / Multipurpose Passenger Vehicle (MPV).
Target Audience:
Owners, DIY mechanics, repair shops, parts departments, fleet maintenance.
Competitive Analysis
Key Competitors Era:
Ford Windstar, Chevrolet Venture, Pontiac Montana, Honda Odyssey, Toyota Sienna, Mercury Villager.
Key Features
Manual Value Proposition:
Saves time and money by enabling accurate part lookup and ordering.
Technical Asset:
Essential resource for maintaining and repairing the specific vehicle models and configurations.
๐Ÿ“‹ Manual Details
Coverage Areas
Comprehensive Coverage:
All parts for Model Year 2002 Chrysler Dodge Voyager Multipurpose Passenger Vehicle.
Specific Systems Covered:
Chassis, Powertrain, Body, Electrical, Interior, Exterior Components, Accessories, Emissions, VIN Decoding.
Page Count
Estimated Pages:
Thousands (typical for comprehensive parts catalogs)
Manual Type
Type:
Illustrated Parts Catalog (IPC)
Language
Language:
English
Format
Format:
PDF
File Access:
Instant Download
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain Components:
Engine, Transmission, Drivetrain, Exhaust System Components, Cooling System Components, Fuel System Components.
Chassis Components:
Front Suspension, Rear Suspension, Steering System Components, Brake System Components, Wheels, Tires.
Body And Exterior:
Body Panels, Doors, Windows, Bumpers, Mirrors, Lights (Front and Rear Lamps), Wiper Systems, Exterior Trim, Roof Systems (Carrier Kits), D Pillars.
Interior Components:
Seats and Attaching Parts, Headliner, Sun Visors, Interior Trim Panels, Carpet, Dashboard Components.
Electrical And Accessories:
Starter, Battery Components, Lighting Systems, Wiring Harnesses, Fuses, Relays, Audio System Components, HVAC Components (implicitly).
Emission And Identification:
Emission Labels, Nameplates, VIN Plate Decoding Information.
Power Transfer Unit:
Includes parts and diagrams for the Power Transfer Unit Assembly (for AWD models).
Emission And Labels:
Covers Emission Labels and Nameplates for identification and compliance.
Drive System Components:
Includes parts for drive belts, essential for engine accessory operation.
Braking System:
Covers master cylinder and related brake system components.
Lighting Systems:
Detailed coverage of rear lamps and other lighting components.
Interior Fit And Finish:
Includes parts for headliner, visors, D pillars, and carpet for interior restoration or repair.
Seat Systems:
Specific coverage for front seat attaching parts, indicating detail for seat mounting and adjustment components.
Procedures Included
Part Identification:
Detailed illustrations and exploded views for precise part lookup.
Part Number Retrieval:
Complete part number information for all listed components.
Technical Depth
Depth:
Component-level identification and part numbering, essential for ordering and replacement.
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows, Mac, iOS, BB, Android.
Readability:
Viewable on any computer, zoomable.
Print Quality
Printability:
All pages are printable.
Resolution:
High-quality detailed illustrations and exploded views.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine 1:
2.4L 4-Cylinder 16V DOHC (EDZ)
Engine 2:
3.3L 6-Cylinder SMPI (EGA)
Engine 3:
3.5L 6-Cylinder High Output (EGF)
Engine 4:
3.8L 6-Cylinder MPI (EGH)
Performance
Horsepower Range:
Approximately 150 HP (2.4L) to 215 HP (3.8L EGH / 3.5L EGF)
Torque Range:
Approximately 167 lb-ft (2.4L) to 240 lb-ft (3.8L EGH / 3.5L EGF)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI) / Sequential Multi-Port Fuel Injection (SMPI)
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic
Optional
Transmission Options:
Likely 4-speed automatic (41TE/AE for FWD, 42LE for AWD).
Features
Drive Modes:
Typically PRNDL with possible overdrive selection.
๐Ÿ“ Dimensions
Weights
Gvwr Range:
2268 - 2721 kg (5001 - 6000 lbs)
Curb Weight:
Varies by configuration, typically 1800-2000 kg (4000-4400 lbs)
Body Style
Body Style Codes:
RS-53 (Long Wheelbase), RS-52 (Short Wheelbase)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Ratings Era:
Mixed, generally fair to good for its era. Frontal impact ratings were common.
Passive Features
Airbags:
Driver and Passenger Frontal Airbags standard. Manual specifically mentions availability with Side Air Bags.
Seat Belts:
All positions equipped with three-point safety belts.
๐Ÿ’ก Technology Features
Infotainment
Audio Systems:
Factory AM/FM/Cassette or CD players. Optional premium audio systems may have been available.
Driver Assistance
Traction Control:
Available on some higher trims or AWD models.
Cruise Control:
Standard or optional depending on trim level.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to Owner's Manual for specifics).
Transmission Fluid Change:
Recommended every 30,000-50,000 miles for optimal transmission life.
Fluid Specifications
Engine Oil Specification:
Likely SAE 5W-30 or 10W-30 (API Certified). Specific viscosity may vary by engine and climate; consult Owner's Manual.
Transmission Fluid Type:
ATF+4 (for later models) or equivalent ATF (for earlier spec transmissions within the RS platform).
Coolant Type:
Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid OAT) coolant, typically orange or pink.
Known Issues
Common Problems Era:
Transmission issues (especially the 4-speed automatic), powertrain control module (PCM) failures, water pump leaks, rear axle seal leaks, power steering pump issues, interior trim degradation, EGR valve clogging on V6 engines.
Common Problems Era 2:
Susceptibility to rust in certain climates, especially around wheel wells and rocker panels. Door lock actuators and power window regulators can be problematic.
๐Ÿ“š Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler is credited with inventing the modern minivan segment with the original Dodge Caravan/Plymouth Voyager in 1984.
Model Evolution
Ns Generation:
This 2002 model falls within the NS platform generation (1996-2000), with subsequent updates for the RS platform (2001-2007). The manual likely covers the RS platform. Minor styling and feature updates occurred between 2001 and 2007.
Production
Manufacturing Locations:
Primarily Windsor, Ontario, Canada; St. Louis, Missouri, USA.
๐Ÿ† Awards & Recognition
Recognitions
Industry Awards Era:
Chrysler minivans have historically received numerous awards for practicality, versatility, and innovation within the minivan segment.
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