Chrysler Intrepid 1993-1997 Workshop Service Repair Manual
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$141.00
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🏷️ Basic Information Identification Make: Chrysler Model: Intrepid Generation: Second Generation Codes Platform Code: LH 👋 Introduction Market Position Vehicle Segment: Full-size sedan, targeting the family and executive market. Target Audience: Drivers seeking a spacious, comfortable, and well-equipped American sedan with a distinct aerodynamic design. Competitive Analysis Key Competitors: Ford Crown Victoria, Chevrolet Lumina/Impala, Toyota Avalon, Honda Accord (higher trims), Mercury Grand Marquis. Key Features Design Language: Distinctive cab-forward design with a focus on aerodynamic efficiency and interior space. Powertrain Options: Available V6 engines known for smooth power delivery. Interior Appointments: Spacious cabin, comfortable seating, and a focus on driver ergonomics. 📋 Manual Details Coverage Model Years Covered: 1993, 1994, 1995, 1996, 1997 Page Count Total Pages: 1260 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Engine Mechanical: Full coverage: engine assembly, cylinder heads, crankshaft, pistons, connecting rods, valve train, timing (belts/chains), lubrication system, cooling system. Engine Performance: Fuel injection systems (MPI), ignition systems, emissions controls, engine diagnostics, performance tuning, ECU/PCM operation. Transmission Manual: Coverage for manual transmissions (if applicable to specific trims/engines) including clutch, gearbox, driveline components. Transmission Automatic: Full coverage for automatic transmissions (e.g., 42LE), including hydraulic systems, valve body, torque converter, electronic controls, and rebuild procedures. Brakes: Hydraulic system, ABS (Anti-lock Braking System), brake components (calipers, rotors, pads, master cylinder), bleeding procedures, diagnostics. Suspension Steering: Front and rear suspension components (struts, springs, control arms, ball joints, bushings), steering system (rack and pinion, power steering), alignment specifications. Electrical Charging Starting: Battery, alternator, starter motor, wiring harnesses, voltage regulation. Electrical Lighting Accessories: Headlights, taillights, interior lighting, power windows, power locks, mirrors, wipers, horn, radio/audio systems. Body Chassis: Body panels, doors, hood, trunk, glass, interior trim, chassis components, rust prevention, body repair basics. HVAC: Heating, ventilation, and air conditioning systems, refrigerant handling, components (compressor, condenser, evaporator, blower motor), diagnostics. Safety Restraint: Airbag system components, SRS (Supplemental Restraint System) warnings, seat belts, pre-tensioners. Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom charts, diagnostic flowcharts, specific component testing procedures, use of diagnostic tools. Procedures Maintenance: Routine maintenance schedules, oil changes, filter replacements, spark plugs, belts, hoses, fluid checks and top-offs. Repair: Detailed step-by-step repair instructions for all major systems, including component removal, installation, and adjustment. Overhaul: Engine and transmission overhaul procedures, including disassembly, inspection, part replacement, and reassembly. Installation: Instructions for installing aftermarket parts or specific OEM components. Technical Depth Diagnostic Depth: Advanced diagnostics including multimeter testing, oscilloscope use, sensor data interpretation, and component-specific testing procedures. Rebuild Depth: Comprehensive rebuild procedures for engines and transmissions, including torque specifications, clearances, and critical assembly steps. Electrical Schematics: Detailed wiring diagrams and electrical schematics for all vehicle systems, aiding in troubleshooting and repair. 📊 Manual Specifications File Quality Resolution: High-resolution scans suitable for clear viewing and printing. Searchability: Searchable text within the PDF for quick access to information. Printable: Yes, pages are formatted for printing. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 3.3 Liters (3301 cc) Engine 1 Configuration: 3.3L V6 (EGA) Engine 1 Horsepower: 155 hp @ 4800 rpm (approx.) Engine 1 Torque: 190 lb-ft @ 3100 rpm (approx.) Engine 1 Fuel System: Sequential Multi-Port Fuel Injection (MPI) Engine 1 Fuel Type: Unleaded Gasoline (87 octane recommended) Secondary Engine Engine 2 Displacement: 3.5 Liters (3497 cc) Engine 2 Configuration: 3.5L V6 (EVE/EVG) Engine 2 Horsepower: 214 hp @ 5800 rpm (approx.) Engine 2 Torque: 220 lb-ft @ 4200 rpm (approx.) Engine 2 Fuel System: Sequential Multi-Port Fuel Injection (MPI) Engine 2 Fuel Type: Unleaded Gasoline (87 octane recommended) Performance Compression Ratio: 9.0:1 (3.3L), 9.3:1 (3.5L) Bore X Stroke: 3.37 x 3.05 in (3.3L), 3.62 x 3.39 in (3.5L) Fuel System Fuel Tank Capacity: 16.0 gallons (60.6 Liters) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Transmission Model: 42LE Optional Manual Transmission Availability: Not commonly available or offered on US market models during this generation. Features Transmission Fluid Type: ATF+4 (Mopar) Transmission Fluid Capacity: 8.5 US quarts (8.0 Liters) (dry fill) 📐 Dimensions Exterior Length: 202.7 inches (5148 mm) Width: 74.9 inches (1903 mm) Height: 55.4 inches (1407 mm) Wheelbase: 113.0 inches (2870 mm) Interior Passenger Volume: 106.0 cubic feet (3.0 cubic meters) Cargo Trunk Volume: 17.0 cubic feet (0.48 cubic meters) Weights Curb Weight: 3600 - 3800 lbs (1633 - 1724 kg) (approx., varies by model/engine) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not comprehensively rated by NHTSA for this specific generation, but general safety features were standard. IIHS Ratings: Mixed ratings; earlier models had some structural concerns in side impacts. (Refer to specific year/test for details). Active Features ABS: Standard on most trims and years, with variations in system design. Traction Control: Optional on some models, typically with the 3.5L engine. Passive Features Airbags: Driver and passenger front...
Coverage for manual transmissions (if applicable to specific trims/engines) including clutch, gearbox, driveline components.
Transmission Automatic:
Full coverage for automatic transmissions (e.g., 42LE), including hydraulic systems, valve body, torque converter, electronic controls, and rebuild procedures.
Front and rear suspension components (struts, springs, control arms, ball joints, bushings), steering system (rack and pinion, power steering), alignment specifications.
Electrical Charging Starting:
Battery, alternator, starter motor, wiring harnesses, voltage regulation.
Electrical Lighting Accessories:
Headlights, taillights, interior lighting, power windows, power locks, mirrors, wipers, horn, radio/audio systems.
Body Chassis:
Body panels, doors, hood, trunk, glass, interior trim, chassis components, rust prevention, body repair basics.
HVAC:
Heating, ventilation, and air conditioning systems, refrigerant handling, components (compressor, condenser, evaporator, blower motor), diagnostics.
Detailed step-by-step repair instructions for all major systems, including component removal, installation, and adjustment.
Overhaul:
Engine and transmission overhaul procedures, including disassembly, inspection, part replacement, and reassembly.
Installation:
Instructions for installing aftermarket parts or specific OEM components.
Technical Depth
Diagnostic Depth:
Advanced diagnostics including multimeter testing, oscilloscope use, sensor data interpretation, and component-specific testing procedures.
Rebuild Depth:
Comprehensive rebuild procedures for engines and transmissions, including torque specifications, clearances, and critical assembly steps.
Electrical Schematics:
Detailed wiring diagrams and electrical schematics for all vehicle systems, aiding in troubleshooting and repair.
📊 Manual Specifications
File Quality
Resolution:
High-resolution scans suitable for clear viewing and printing.
Searchability:
Searchable text within the PDF for quick access to information.
Printable:
Yes, pages are formatted for printing.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
3.3 Liters (3301 cc)
Engine 1 Configuration:
3.3L V6 (EGA)
Engine 1 Horsepower:
155 hp @ 4800 rpm (approx.)
Engine 1 Torque:
190 lb-ft @ 3100 rpm (approx.)
Engine 1 Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine 1 Fuel Type:
Unleaded Gasoline (87 octane recommended)
Secondary Engine
Engine 2 Displacement:
3.5 Liters (3497 cc)
Engine 2 Configuration:
3.5L V6 (EVE/EVG)
Engine 2 Horsepower:
214 hp @ 5800 rpm (approx.)
Engine 2 Torque:
220 lb-ft @ 4200 rpm (approx.)
Engine 2 Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine 2 Fuel Type:
Unleaded Gasoline (87 octane recommended)
Performance
Compression Ratio:
9.0:1 (3.3L), 9.3:1 (3.5L)
Bore X Stroke:
3.37 x 3.05 in (3.3L), 3.62 x 3.39 in (3.5L)
Fuel System
Fuel Tank Capacity:
16.0 gallons (60.6 Liters)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission
Transmission Model:
42LE
Optional
Manual Transmission Availability:
Not commonly available or offered on US market models during this generation.
Features
Transmission Fluid Type:
ATF+4 (Mopar)
Transmission Fluid Capacity:
8.5 US quarts (8.0 Liters) (dry fill)
📐 Dimensions
Exterior
Length:
202.7 inches (5148 mm)
Width:
74.9 inches (1903 mm)
Height:
55.4 inches (1407 mm)
Wheelbase:
113.0 inches (2870 mm)
Interior
Passenger Volume:
106.0 cubic feet (3.0 cubic meters)
Cargo
Trunk Volume:
17.0 cubic feet (0.48 cubic meters)
Weights
Curb Weight:
3600 - 3800 lbs (1633 - 1724 kg) (approx., varies by model/engine)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not comprehensively rated by NHTSA for this specific generation, but general safety features were standard.
IIHS Ratings:
Mixed ratings; earlier models had some structural concerns in side impacts. (Refer to specific year/test for details).
Active Features
ABS:
Standard on most trims and years, with variations in system design.
Traction Control:
Optional on some models, typically with the 3.5L engine.
Passive Features
Airbags:
Driver and passenger front airbags standard.
Seat Belts:
3-point seat belts for all occupants, front seat belt pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Optional CD player and premium Infinity audio systems available on higher trims.
Display:
Basic analog gauges and climate controls. No integrated navigation or touchscreens for this era.
Driver Assistance
Cruise Control:
Standard on most models.
Anti Lock Brakes:
ABS standard on most trims, aiding in steering control during heavy braking.
Connectivity
Remote Keyless Entry:
Optional on lower trims, standard on higher trims.
Power Features:
Power windows, power door locks, power mirrors were common options or standard on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (or 3-6 months), depending on driving conditions and oil type used. Consult manual for specifics.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Approx. 30,000-60,000 miles, depending on plug type (e.g., copper vs. platinum).
Timing Belt Replacement:
For 3.5L engine (EVE/EVG), typically around 90,000-100,000 miles. The 3.3L engine (EGA) uses a timing chain, which generally does not require replacement under normal conditions.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (preferred for most conditions), SAE 10W-30 or 10W-40 may be acceptable in warmer climates. Consult owner's manual.
Engine Oil Capacity:
Approx. 4.5 US quarts (4.3 Liters) with filter change for 3.3L; approx. 5.0 US quarts (4.7 Liters) for 3.5L. Verify with manual.
Coolant Type:
Chrysler Long Life Coolant (HOAT - Hybrid Organic Acid Technology), typically a 50/50 mix with distilled water. Mopar part number 05010855AA or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to reservoir cap or manual).
Known Issues
Head Gasket Leaks:
Can be an issue, especially on higher mileage examples. Look for coolant in oil or oil in coolant.
Transmission Problems:
The 42LE transmission can experience solenoid issues, torque converter shudder, or premature wear if not properly maintained.
Power Window Motors:
Motor failure or regulator issues are common in these models.
Alternator Failure:
Alternators can fail prematurely, leading to charging system issues.
Interior Trim Wear:
Plastic trim pieces and seat wear are common due to age and materials.
HVAC Blend Door Actuators:
Failure of blend door actuators can cause issues with temperature control and airflow direction.
📚 Vehicle History
Brand Heritage
Chrysler Positioning:
Chrysler positioned itself as a provider of value-oriented, stylish, and technologically advanced vehicles, often competing with established imports and domestic luxury brands.
Model Evolution
Generation Introduction:
The second generation Intrepid debuted for the 1993 model year, built on the new LH platform, shared with the Dodge Intrepid, Chrysler Concorde, and Eagle Vision. It replaced the K-car based models.
Design Philosophy:
Emphasized cab-forward design for increased interior space and a modern, aerodynamic aesthetic. Received a facelift in 1996 with updated styling.
Production
Manufacturing Location:
Bramalea, Ontario, Canada; Newark, Delaware, USA.
Production Years:
1993-1997
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The LH platform vehicles, including the Intrepid, were recognized for their innovative design and value by various automotive publications during their debut.