Chrysler Neon 1999 Workshop Service Manual for Repair
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๐ท๏ธ Basic Information Identification Make: Chrysler Model: Neon Year: 1999 Manual Product Name: Chrysler Neon 1999 Workshop Service Manual for Repair ๐ Introduction Market Position Segment: Compact Car Target Audience: DIY mechanics, independent repair shops, Chrysler Neon owners seeking in-depth repair knowledge. Competitive Analysis Competitors 1999: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Dodge Neon (platform sharing) Key Features Neon Selling Points: Affordability, distinctive styling, sporty handling (especially ACR models), fuel efficiency. Manual Value Proposition Value: Provides authoritative, factory-level repair and maintenance data essential for proper upkeep and troubleshooting of the 1999 Chrysler Neon. ๐ Manual Details Coverage Areas Primary Coverage: Repair, Maintenance, Diagnostics, Troubleshooting, Electrical Systems, Mechanical Systems Secondary Coverage: Bodywork, HVAC, Emissions, Specifications Page Count Estimated Page Count: Approximately 1500+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) ๐ Manual Coverage Systems Covered Powertrain: Engine (2.0L SOHC & DOHC), Transmission (Manual & Automatic), Drivetrain Chassis: Suspension (Front & Rear), Steering, Brakes (Front Disc, Rear Drum/Disc), Wheels, Tires Electrical: Lighting, Instruments, Power Distribution, Body Control Modules, Engine Control Module (ECM), Powertrain Control Module (PCM), Audio System, HVAC Controls Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Glass Comfort Convenience: Heating, Ventilation, and Air Conditioning (HVAC), Power Accessories (Windows, Locks, Mirrors) Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Belt Inspection and Replacement Repair: Engine Rebuilds, Transmission Overhauls, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Procedures Installation: Component Installation Procedures, Accessory Installation Guidelines Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and component specifications. ๐ Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Print Readability: High resolution, designed for clear printing of diagrams and text. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper: Not Applicable (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine Code: EJ (SOHC), EGA (DOHC) Displacement Cc: 1996 Displacement Ci: 121.8 Engine Type: Inline 4-cylinder Valvetrain: SOHC 16-valve (EJ) / DOHC 16-valve (EGA) Performance Horsepower Sohc: 132 hp @ 6000 rpm Torque Sohc: 130 lb-ft @ 4500 rpm Horsepower DOHc: 150 hp @ 6000 rpm Torque DOHc: 135 lb-ft @ 4700 rpm Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Ignition System: Distributorless Ignition System (DIS) ๐ง Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic (AutoStick optional on some trims) Features Fluid Type Manual: API GL-3 or GL-4 gear oil (refer to manual for specific viscosity) Fluid Type Automatic: Chrysler ATF+4 (or equivalent) Clutch Type: Dry Single Plate ๐ Dimensions Exterior Length In: 173.7 Width In: 66.9 Height In: 54.8 Wheelbase In: 104.4 Weights Curb Weight Lbs Min: 2750 Curb Weight Lbs Max: 2950 ๐ก๏ธ Safety Features Ratings NHTSA Frontal Driver Rating: Good (for 1995-2000 models, though specific 1999 data might vary slightly) NHTSA Frontal Passenger Rating: Good (for 1995-2000 models) IIHS Crash Test Performance: Acceptable (for frontal offset) Active Features ABS: Optional on some trims, standard on higher trims/performance models. Passive Features Airbags Driver: Standard Airbags Passenger: Standard Seatbelts Front: 3-point, height-adjustable with pretensioners Seatbelts Rear: 3-point (outboard), 2-point (center) ๐ก Technology Features Infotainment Audio System: Factory AM/FM/Cassette, Optional CD Player Speakers: Up to 6 speakers (depending on trim) Driver Assistance Cruise Control: Optional Connectivity Connectivity Features: Basic; no integrated Bluetooth or USB connectivity. ๐ง Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (synthetic oil recommended), or 3,000 miles (conventional oil) under severe conditions. Coolant Flush Interval: Every 5 years or 100,000 miles (initial fill); then every 3 years or 50,000 miles. Spark Plug Replacement Interval: 100,000 miles (Platinum-tipped) Fluid Specifications Engine Oil Viscosity: 5W-30 (API Certified) Coolant Type: Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (Orange) Brake Fluid Type: DOT 3 Known Issues Common Problems Engine: Head gasket failures (especially earlier models), piston slap, timing belt tensioner issues, intake manifold gasket leaks. Common Problems Transmission: Automatic transmission solenoid issues, clutch wear (manual). Common Problems Electrical: Window regulator failures, power lock actuator issues, intermittent dashboard warning lights, faulty door lock actuators. Common Problems Suspension: Front end clunks (ball joints, tie rods), rear axle bearing wear. ๐ Vehicle History Brand Heritage Chrysler Heritage: Chrysler Corporation, established in 1925, known for innovation and a range of vehicles from compacts to luxury cars. Model Evolution Neon Generation 1 Start: 1995 Neon Generation 1 End: 1999 Neon Generation 2 Start: 2000 Neon 1999 Updates: Minor styling tweaks, revised interior features, improved safety equipment, and powertrain refinements over earlier models. Production Production Locations: Belvidere, Illinois, USA; Toluca, Mexico ๐ Awards & Recognition Recognitions Car And Driver 10Best: Named to Car and Driver's 10Best...
Lighting, Instruments, Power Distribution, Body Control Modules, Engine Control Module (ECM), Powertrain Control Module (PCM), Audio System, HVAC Controls
Body:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Glass
Comfort Convenience:
Heating, Ventilation, and Air Conditioning (HVAC), Power Accessories (Windows, Locks, Mirrors)
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Belt Inspection and Replacement
Repair:
Engine Rebuilds, Transmission Overhauls, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and component specifications.
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Readability:
High resolution, designed for clear printing of diagrams and text.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper:
Not Applicable (Digital Format)
โ๏ธ Engine Specifications
Primary Engine
Engine Code:
EJ (SOHC), EGA (DOHC)
Displacement Cc:
1996
Displacement Ci:
121.8
Engine Type:
Inline 4-cylinder
Valvetrain:
SOHC 16-valve (EJ) / DOHC 16-valve (EGA)
Performance
Horsepower Sohc:
132 hp @ 6000 rpm
Torque Sohc:
130 lb-ft @ 4500 rpm
Horsepower DOHc:
150 hp @ 6000 rpm
Torque DOHc:
135 lb-ft @ 4700 rpm
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributorless Ignition System (DIS)
๐ง Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic (AutoStick optional on some trims)
Features
Fluid Type Manual:
API GL-3 or GL-4 gear oil (refer to manual for specific viscosity)
Fluid Type Automatic:
Chrysler ATF+4 (or equivalent)
Clutch Type:
Dry Single Plate
๐ Dimensions
Exterior
Length In:
173.7
Width In:
66.9
Height In:
54.8
Wheelbase In:
104.4
Weights
Curb Weight Lbs Min:
2750
Curb Weight Lbs Max:
2950
๐ก๏ธ Safety Features
Ratings
NHTSA Frontal Driver Rating:
Good (for 1995-2000 models, though specific 1999 data might vary slightly)
NHTSA Frontal Passenger Rating:
Good (for 1995-2000 models)
IIHS Crash Test Performance:
Acceptable (for frontal offset)
Active Features
ABS:
Optional on some trims, standard on higher trims/performance models.
Passive Features
Airbags Driver:
Standard
Airbags Passenger:
Standard
Seatbelts Front:
3-point, height-adjustable with pretensioners
Seatbelts Rear:
3-point (outboard), 2-point (center)
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette, Optional CD Player
Speakers:
Up to 6 speakers (depending on trim)
Driver Assistance
Cruise Control:
Optional
Connectivity
Connectivity Features:
Basic; no integrated Bluetooth or USB connectivity.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (synthetic oil recommended), or 3,000 miles (conventional oil) under severe conditions.
Coolant Flush Interval:
Every 5 years or 100,000 miles (initial fill); then every 3 years or 50,000 miles.