Chrysler Pacifica Workshop/Service/Repair Manual 2004-2007
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๐ท๏ธ Basic Information Identification Make: Chrysler Model: Pacifica Model Generation: First Generation Model Years Covered: 2004-2007 Chassis Codes: CS Platform Market Segment: Full-size Crossover SUV / Minivan (early classifications) ๐ Introduction Market Position Vehicle Positioning: The Chrysler Pacifica aimed to bridge the gap between minivans and SUVs, offering a stylish and versatile family vehicle. Competitive Analysis Competitors: Competed against vehicles like the Ford Freestyle, Toyota Highlander, and similar three-row crossovers/SUVs of its era. Key Features Distinguishing Features: Unique styling, spacious interior, available all-wheel drive (though not covered in this manual's specific configuration). Manual Value Value Proposition: Provides in-depth, factory-accurate information for owners and technicians to maintain and repair their specific Pacifica models. ๐ Manual Details Coverage Areas Covered Models: Chrysler Pacifica Base Models Covered Engines: 3.5L V6 (EGG) Covered Transmissions: 41TE (4-speed Automatic Transaxle) Page Count Total Pages: 3600 Manual Type Type: Factory Workshop Service Manual Format: PDF Language Language: English File Requirements Software Requirement: Adobe Reader version 6 or newer Operating System Compatibility: Windows and Mac OS Navigation Features Indexing: Fully Indexed Bookmarking: Fully Bookmarked Searchability: Searchable Text Content Printability: Printable Pages ๐ Manual Coverage Systems Covered Powertrain: Engine, Cooling, Fuel System, Exhaust System, Transmission/Transaxle, Differential and Driveline Chassis: Suspension, Brakes, Steering, Frame and Bumpers, Tires/Wheels Electrical And Electronics: Audio/Video, Chime/Buzzer, Clock, Electronic Control Modules, Engine Systems (related electrical), Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints (SRS), Speed Control, Vehicle Theft Security, Wipers/Washers, Navigation/Telecommunication, Wiring Diagrams Body And Interior: Body, Heating and AC, Frame and Bumpers Emissions: Emissions Control Procedures Included Maintenance: Scheduled Maintenance, Lubrication Services, Fluid Checks and Replacements Diagnostics: Troubleshooting Faults, DTC Code Interpretation, System Diagnostics Repair: Component Removal and Installation, Overhaul Procedures, Component Testing Adjustment: Wheel Alignment, Brake Adjustments, Park Brake Adjustment Wiring And Schematics: Detailed Wiring Diagrams for All Systems Technical Depth Depth: Comprehensive Factory Level Diagnostics and Repair Procedures Scope: Covers all mechanical, electrical, and body components requiring service or repair. ๐ Manual Specifications File Format File Type: PDF Print Quality Resolution: OEM Digital Factory Manual with Perfect Resolution and Quality Clarity: Clear, Crisp Text and Diagrams Binding Type Binding For Digital: N/A (Digital PDF) Paper Type Paper Type For Digital: N/A (Digital PDF) Installation Installation Required: No Installation Required โ๏ธ Engine Specifications Primary Engine Engine Code: EGG Configuration: 3.5L V6 SOHC Bore X Stroke: 96.0 mm x 83.0 mm (approximate) Displacement: 3497 cc (213.4 cubic inches) Compression Ratio: 9.7:1 (typical) Performance Horsepower: 250 hp @ 6400 RPM (approximate) Torque: 250 lb-ft @ 3900 RPM (approximate) Fuel System Induction Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management Engine Control Module: ECM (Specific module identification would be in the manual's electrical sections). ๐ง Transmission Standard Transmission Type: 41TE Automatic Transaxle Number Of Gears: 4 Forward, 1 Reverse Drive Configuration: Front-Wheel Drive (FWD) Features Electronic Control: Electronically Controlled Transmission Fluid Specification Transmission Fluid Type: Chrysler ATF+4 (Material Number 05010057GA or equivalent) Fluid Capacity Transmission Fluid Capacity: Approximately 10.7 Liters (11.3 US Quarts) for complete refill (subject to manual verification). ๐ Dimensions Exterior Length: Approx. 199.7 inches (5072 mm) Width: Approx. 77.7 inches (1974 mm) Height: Approx. 68.6 inches (1742 mm) Wheelbase: Approx. 116.0 inches (2946 mm) Weights Curb Weight: Approx. 4400-4700 lbs (depending on options) (subject to manual verification). Gross Vehicle Weight Rating Gvwr: Approx. 5750-6000 lbs (subject to manual verification). ๐ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for applicable model years) NHTSA Front Impact Passenger: 5-Star (for applicable model years) IIHS Side Impact Driver: Good (for applicable model years) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) Passive Features Airbags: Frontal Airbags, Side Curtain Airbags (may vary by trim and year). Seatbelts: 3-point seatbelts with pretensioners. ๐ก Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional Infinity premium audio system, rear-seat entertainment options. Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard Speed Control. Connectivity Telematics: Optional Uconnect telematics system may have been available in later years of this generation. ๐ง Maintenance Service Intervals Oil Change Interval: Every 6,000 miles or 6 months, whichever comes first (under normal driving conditions; severe conditions may require shorter intervals). Refer to manual for specific details. Transmission Fluid Change: Recommended every 60,000-100,000 miles, or as per manual's severe service schedule. Fluid and filter should be inspected and replaced as needed. Coolant Flush: Typically every 5 years or 100,000 miles, depending on coolant type. Manual will specify. Fluid Specifications Engine Oil Specification: SAE 5W-30 Synthetic or Synthetic Blend. Refer to manual for exact Chrysler specification (e.g., MS-6395). Coolant Specification: HOAT (Hybrid Organic Acid Technology) Coolant. Mopar OAT Antifreeze/Coolant (PN 05103535AA) or equivalent. Brake Fluid Specification: DOT 3. Known Issues Common Wear Items: CV Axles, Sway Bar Links, Wheel Bearings, Alternator, Water Pump. Transmission Concerns: Some...
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard Speed Control.
Connectivity
Telematics:
Optional Uconnect telematics system may have been available in later years of this generation.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles or 6 months, whichever comes first (under normal driving conditions; severe conditions may require shorter intervals). Refer to manual for specific details.
Transmission Fluid Change:
Recommended every 60,000-100,000 miles, or as per manual's severe service schedule. Fluid and filter should be inspected and replaced as needed.
Coolant Flush:
Typically every 5 years or 100,000 miles, depending on coolant type. Manual will specify.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 Synthetic or Synthetic Blend. Refer to manual for exact Chrysler specification (e.g., MS-6395).
CV Axles, Sway Bar Links, Wheel Bearings, Alternator, Water Pump.
Transmission Concerns:
Some early models experienced transmission solenoid issues or torque converter shudder, often addressed through software updates or fluid service. The 41TE is generally robust but requires proper maintenance.
Electrical Issues:
Interior electronic modules (like overhead console or instrument cluster) can sometimes develop intermittent issues.
Filter Part Numbers
Oil Filter Example:
Mopar: MO-090, Purolator: L14670, Wix: 57903 (These are examples and should be verified against specific vehicle VIN).
Chrysler Corporation has a long history of innovation in vehicle design and engineering, particularly known for pioneering minivan segment.
Model Evolution
First Generation Launch:
Introduced for the 2004 model year, the Pacifica was designed as a premium crossover/wagon, a departure from traditional minivans but sharing some of their utilitarian appeal.
Production
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada.
Production Years
Full Production Span:
2004-2008 (This manual covers up to 2007).
๐ Awards & Recognition
Recognitions
Safety Awards:
Achieved 5-star frontal crash test ratings from NHTSA in applicable years, indicating strong safety performance for its class.