🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1996 Codes Chassis Code: NS (Second Generation) 👋 Introduction Market Position Vehicle Segment: Minivan Competitive Analysis Key Competitors: Dodge Grand Caravan, Ford Aerostar, Chevrolet Lumina APV, Toyota Previa, Mazda MPV. Key Features Vehicle Strengths: Spacious interior, flexible seating arrangements, comfortable ride, and optional all-wheel drive (AWD) in some configurations. 📋 Manual Details Coverage Areas Regions Covered: North America Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (ZIP Archive) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, powertrain control module (PCM) diagnostics and repair. Transmission: Automatic transmission (41TE/42LE), removal, installation, overhaul, diagnostics, and fluid specifications. Drivetrain: Front-wheel drive axle shafts, CV joints, differential, and related components. Suspension: Front and rear suspension systems, including struts, shocks, control arms, ball joints, bushings, and alignment specifications. Steering: Power steering system, steering column, steering gear, tie rods, and related components. Brakes: Front and rear disc brakes, Anti-lock Braking System (ABS), hydraulic system, parking brake, and related components. Electrical: Battery, charging system, starting system, lighting, instruments, body and chassis electricals, wiring diagrams, fuses, relays, and diagnostic procedures. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system operation, components, diagnosis, and service. Body: Exterior body panels, doors, glass, interior trim, bumpers, and related hardware. Chassis: Frame, underbody components, and mounts. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, and inspections. Diagnostics: Step-by-step diagnostic flowcharts and troubleshooting guides for various systems and common problems. Repair: Detailed disassembly, repair, and reassembly procedures for all major vehicle components. Overhaul: Complete engine and transmission overhaul instructions. Adjustment: Procedures for adjusting brakes, clutch, headlights, and other components. Troubleshooting: Specific troubleshooting sections for electrical faults, engine performance issues, transmission problems, and more. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format Digital Format: ZIP Archive containing PDF files. Print Quality Printability: Printable pages, designed for easy reference. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type 1: 3.0L V6 (Mitsubishi 6G72 SOHC) Displacement 1: 2972 cc (181.3 cu in) Horsepower 1: 142 hp @ 4700 rpm Torque 1: 177 lb-ft @ 3500 rpm Secondary Engine Engine Type 2: 3.3L V6 (Chrysler EGW/EGK OHV) Displacement 2: 3301 cc (201.5 cu in) Horsepower 2: 158 hp @ 4700 rpm Torque 2: 190 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management ECM Type: Chrysler Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (41TE/42LE) Optional Optional Transmission: None for 1996 model year. Features Transmission Features: Electronically controlled, TorqueFlite-based, with overdrive. Fluid Specifications Atf Type: ATF+3 (Chrysler Mopar) Fluid Capacities Atf Capacity: Approximately 9.5 quarts (9.0 liters) for a dry fill. 📐 Dimensions Exterior Wheelbase: 112.1 inches (2847 mm) Length: 179.1 inches (4549 mm) Width: 71.0 inches (1803 mm) Height: 68.5 inches (1739 mm) Weights Curb Weight Min: Approx. 3750 lbs (1701 kg) Curb Weight Max: Approx. 3950 lbs (1792 kg) 🛡️ Safety Features Ratings NHTSA Rollover Rating 2Wd: Four-star NHTSA Rollover Rating AWD: Four-star Active Features ABS: Standard Anti-lock Braking System (ABS) on all models. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point seatbelts for all seating positions. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette stereo, with optional CD player. Speaker configurations vary by trim level. Driver Assistance Cruise Control: Standard on most trim levels. Traction Control: Optional on some models, often integrated with ABS. Connectivity Remote Keyless Entry: Optional. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles (4,800 km) or 3 months, or 7,500 miles (12,000 km) / 6 months with synthetic oil, whichever comes first. Refer to manual for detailed recommendation based on driving conditions. Transmission Fluid Change: Every 30,000 miles (48,000 km) or 30 months, especially under severe operating conditions. Coolant Flush: Every 30,000 miles (48,000 km) or 30 months. Spark Plug Replacement: 100,000 miles (160,000 km) for Platinum-tipped spark plugs (recommended). Consult manual for specific plug type. Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified). Engine Oil Capacity: 3.8 quarts (3.6 liters) with filter for 3.0L V6; 4.0 quarts (3.8 liters) with filter for 3.3L V6. Coolant Type: Chrysler Mopar Antifreeze/Coolant (50/50 mix with distilled water). Brake Fluid Type: DOT 3. Known Issues Common Problems: Transmission solenoid failure (especially in 41TE/42LE), head gasket leaks (particularly with the 3.3L engine), power window regulator failure, AC compressor issues, and rust formation on body panels and suspension components. 📚 Vehicle History Brand Heritage Brand Origin: Chrysler is an American automotive manufacturer founded by Walter Chrysler in 1925. Model Evolution Generation: This...