The Chrysler Voyager, produced from 1996 to 2003, represents the second generation (GS) of Chrysler's pioneering minivan platform. Engineered for versatility and family transport, this model offered a spacious interior with flexible seating arrangements, a smooth ride, and a range of powertrain options including 2.4L four-cylinder and 3.0L, 3.3L, and 3.8L V6 engines. Its design emphasized aerodynamic efficiency and safety, with standard driver and passenger airbags and available anti-lock brakes. The Voyager was a significant player in the competitive North American minivan market, known for its practical features and value, establishing itself as a reliable choice for families. This comprehensive workshop service repair manual provides in-depth guidance for the Chrysler Voyager (GS platform) across North America and Europe. It covers all essential aspects of vehicle maintenance and repair, including detailed procedures for the powertrain, chassis, electrical systems, and body. Within its extensive pages, you will find scheduled maintenance recommendations, fluid specifications, troubleshooting guides, diagnostic procedures, and crucial technical specifications. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, longevity, and safety of their Voyager. 🏷️ Basic Information Identification Make: Chrysler Model: Voyager Generation: GS (Second Generation) Production Years: 1996-2003 Codes Platform Code: NS/GS 👋 Introduction Market Position Segment: Minivan Target Audience: Families, individuals needing versatile cargo and passenger transport Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Lumina APV, Pontiac Trans Sport, Dodge Caravan/Grand Caravan Key Features Distinguishing Features: Front-wheel drive (optional All-Wheel Drive on some models outside US), spacious interior with multiple seating configurations, available Stow 'n Go seating (later models), smooth ride, family-oriented features. 📋 Manual Details Coverage Areas Regions Covered: North America (primarily US, Canada, Mexico), Europe (as Chrysler Grand Voyager) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Authorized Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (2.4L DOHC, 3.0L SOHC V6, 3.3L OHV V6, 3.8L OHV V6), Transmission (3-speed Automatic 32RH, 4-speed Automatic 41TE/42LE) Chassis: Suspension (front MacPherson strut, rear twist-beam axle with Watt's linkage), Steering (power rack and pinion), Brakes (front disc, rear drum/disc depending on model) Electrical: Wiring diagrams, lighting, instrumentation, power windows, locks, mirrors, climate control, audio system, remote keyless entry, optional entertainment systems Body: Exterior panels, interior trim, seating, doors, liftgate, HVAC system, body sealing, corrosion protection Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, battery service Repair: Engine overhaul, transmission service and rebuild, brake system repair, suspension component replacement, steering system repair, electrical component diagnosis and repair, body panel repair and replacement Diagnostics: Troubleshooting guides for common issues, diagnostic trouble codes (DTCs) and their meanings, procedures for using diagnostic tools (e.g., OBD-II scanner) Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 2.4L DOHC I4 (GEMA engine) Engine 1 Power: Approx. 150 hp @ 5200 rpm Engine 1 Torque: Approx. 170 lb-ft @ 4000 rpm Engine 2 Variant: 3.0L SOHC V6 (Mitsubishi 6G72) Engine 2 Power: Approx. 150 hp @ 5000 rpm Engine 2 Torque: Approx. 180 lb-ft @ 3700 rpm Engine 3 Variant: 3.3L OHV V6 (Chrysler EDB/EDZ) Engine 3 Power: Approx. 160-170 hp @ 4700-5000 rpm Engine 3 Torque: Approx. 190-200 lb-ft @ 3200-3500 rpm Engine 4 Variant: 3.8L OHV V6 (Chrysler EGH/EGA) Engine 4 Power: Approx. 180 hp @ 4500-4700 rpm Engine 4 Torque: Approx. 230-240 lb-ft @ 3200-3500 rpm Performance 0 60 Mph Times: 10.0-12.5 seconds (depending on engine and configuration) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Recommended Octane: 87 octane (minimum) 🔧 Transmission Standard Transmission 1: 3-speed Automatic (Chrysler 32RH) Optional Transmission 2: 4-speed Automatic (Chrysler 41TE/42LE) Features Transmission Features: Lock-up torque converter, electronic control (41TE/42LE) 📐 Dimensions Exterior Wheelbase: Approx. 119.3 inches (3030 mm) Length: Approx. 194.5 inches (4940 mm) (Standard Wheelbase), Approx. 204.0 inches (5182 mm) (Long Wheelbase - Grand Voyager) Width: Approx. 72.0 inches (1829 mm) Height: Approx. 68.0 inches (1727 mm) Weights Curb Weight: Approx. 3800-4300 lbs (1724-1950 kg) (depending on engine and configuration) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4-star (driver), 4-star (passenger) in early tests Active Features ABS: Standard on most models Traction Control: Optional on some models Passive Features Airbags: Driver and front passenger airbags standard Seatbelts: 3-point seatbelts for all occupants, front seatbelt pretensioners 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette and/or CD player, optional premium audio systems Rear Seat Entertainment: Optional rear-seat video monitor and...