CITROEN AX Service Repair Workshop Manual 1987-1997
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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Citroën Model: AX Generation Generation Identifier: First Generation (1986-1997) Codes Chassis Codes: ZA 👋 Introduction Market Position Segment: Light Hatchback / City Car Target Market: Urban commuting, economy-focused drivers. Competitive Analysis Key Competitors: Peugeot 205, Renault 5/Supercinq, Fiat Uno, Volkswagen Polo, Ford Fiesta. Key Features Design Philosophy: Lightweight construction, aerodynamic styling, fuel efficiency, compact dimensions for urban maneuverability. Manual Value Proposition: Provides technician-level repair and maintenance information, enabling cost savings and self-sufficiency for owners. 📋 Manual Details Coverage Areas Model Years Covered: 1987-1997 Model Variants Covered: All Models (e.g., Hatchback, GT, GTi, diesel variants) Page Count Estimated Page Count: High (Detailed, comprehensive coverage implies significant page count, likely over 1000 pages when compiled across all aspects). Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Delivery Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System (carbureted and injected), Ignition System, Exhaust System, Cooling System, Lubrication System, Diesel Engine specific components. Chassis: Suspension (front and rear), Steering System, Brakes (hydraulic, ABS if applicable), Wheels and Tires, Drivetrain (FWD, gearbox specifics). Electrical: Battery, Charging System, Starting System, Lighting System, Ignition System, Instrumentation, Wiper/Washer System, Horn, Accessories, Wiring Schematics for all circuits. Body: Body Panels, Doors, Hood, Trunk/Hatch, Bumpers, Interior Trim, Glass, Seating, HVAC System, Body Sealing. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), brake pad/shoe replacement, belt replacement, spark plug replacement, air filter replacement. Diagnostics: Troubleshooting guides based on symptoms, diagnostic fault codes (if applicable), electrical system diagnostics, fuel system diagnostics, engine performance diagnostics. Repair: Engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical component repair/replacement, body panel repair, interior component repair. Installation: Component replacement procedures (e.g., alternator, starter motor, water pump, clutch), accessory installation. Technical Depth Depth: Comprehensive and highly detailed, factory-level specifications and procedures for all major repair and maintenance tasks. Target Audience: Professional Technicians and Advanced DIY Mechanics 📊 Manual Specifications File Format Format: PDF Compatibility: All Windows PC versions (XP, Vista 32/64, 7, 8, 10, 11), MAC Computers, Tablets Software Requirement: Adobe PDF Reader Print Quality Printability: All pages are printable Image Enhancement: Images can be blown up and printed in enlarged copies Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes And Variants: TU series engines (TU9, TU1, TU3) - 1.0L, 1.1L, 1.3L petrol. XUD series diesel engines (XUD7) - 1.8L diesel. Displacement Petrol: Approx. 954cc (TU9), 1124cc (TU1), 1360cc (TU3). Displacement Diesel: Approx. 1769cc (XUD7) Performance Horsepower Range: Approx. 45 hp (TU9) to 100 hp (GTi) for petrol; Approx. 60 hp for diesel. Torque Range: Varies by engine, e.g., TU1 around 85-90 Nm, TU3 around 110-120 Nm. Fuel System Petrol Variants: Carburetor (e.g., Weber 30/34 DAT), Single-point or Multi-point Fuel Injection (depending on model and year). Diesel Variants: Indirect Injection with Rotary or Inline Injection Pump. Maintenance Timing Belt Replacement Interval: Typically 80,000 - 120,000 km or 5-6 years, depending on engine variant and manufacturer recommendations (refer to manual for exact spec). 🔧 Transmission Standard Type: 5-speed Manual Transaxle Optional Type: 3-speed Automatic (less common, availability varied by market and engine). Features Gear Ratios: Specific ratios detailed in the manual for each engine/transmission combination. Maintenance Fluid Type: API GL-4 Hypoid Gear Oil (e.g., SAE 75W-90 or SAE 80W-90, specific viscosity based on ambient temperature and manufacturer spec). Fluid Capacity: Approx. 2.0 - 2.3 liters (refer to manual for exact capacity). 📐 Dimensions Exterior Length: Approx. 3600-3650 mm (3-door), 3750-3800 mm (5-door). Width: Approx. 1580-1600 mm. Height: Approx. 1380-1400 mm. Weights Curb Weight: Approx. 750-900 kg (depending on engine and equipment). Gross Vehicle Weight: Varies by model, typically around 1200-1300 kg. 🛡️ Safety Features Ratings Crash Test Performance: Early models were basic; later revisions incorporated some safety enhancements. Specific Euro NCAP ratings for this era are scarce for the AX, but it was generally considered a basic vehicle in its class for its time. The manual will detail passive safety features. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes. ABS was an optional or later-model feature on some variants (e.g., GTi). Passive Features Seatbelts: Standard front seatbelts, optional rear seatbelts (often lap belts or basic three-point belts depending on market and trim). Structure: Reinforced passenger cell, crumple zones (details on construction and repair in manual). 💡 Technology Features Infotainment Audio System: Basic factory-fitted radio/cassette player, often with 2-4 speakers. Optional upgrade for higher trim levels. Driver Assistance ABS: Optional on higher trims or later models. Power Steering: Optional on most models, standard on some higher performance variants. Connectivity Connectivity Features: Minimal by modern standards; primarily focused on the basic vehicle functions. No integrated Bluetooth or USB connectivity from factory. 🔧 Maintenance Service Intervals Oil Change: Typically 10,000-15,000 km or 12 months, depending...
Provides technician-level repair and maintenance information, enabling cost savings and self-sufficiency for owners.
📋 Manual Details
Coverage Areas
Model Years Covered:
1987-1997
Model Variants Covered:
All Models (e.g., Hatchback, GT, GTi, diesel variants)
Page Count
Estimated Page Count:
High (Detailed, comprehensive coverage implies significant page count, likely over 1000 pages when compiled across all aspects).
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Delivery Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System (carbureted and injected), Ignition System, Exhaust System, Cooling System, Lubrication System, Diesel Engine specific components.
Chassis:
Suspension (front and rear), Steering System, Brakes (hydraulic, ABS if applicable), Wheels and Tires, Drivetrain (FWD, gearbox specifics).
Electrical:
Battery, Charging System, Starting System, Lighting System, Ignition System, Instrumentation, Wiper/Washer System, Horn, Accessories, Wiring Schematics for all circuits.
Body:
Body Panels, Doors, Hood, Trunk/Hatch, Bumpers, Interior Trim, Glass, Seating, HVAC System, Body Sealing.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), brake pad/shoe replacement, belt replacement, spark plug replacement, air filter replacement.
Diagnostics:
Troubleshooting guides based on symptoms, diagnostic fault codes (if applicable), electrical system diagnostics, fuel system diagnostics, engine performance diagnostics.
Repair:
Engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical component repair/replacement, body panel repair, interior component repair.
Comprehensive and highly detailed, factory-level specifications and procedures for all major repair and maintenance tasks.
Target Audience:
Professional Technicians and Advanced DIY Mechanics
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Windows PC versions (XP, Vista 32/64, 7, 8, 10, 11), MAC Computers, Tablets
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
All pages are printable
Image Enhancement:
Images can be blown up and printed in enlarged copies
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Codes And Variants:
TU series engines (TU9, TU1, TU3) - 1.0L, 1.1L, 1.3L petrol. XUD series diesel engines (XUD7) - 1.8L diesel.
Displacement Petrol:
Approx. 954cc (TU9), 1124cc (TU1), 1360cc (TU3).
Displacement Diesel:
Approx. 1769cc (XUD7)
Performance
Horsepower Range:
Approx. 45 hp (TU9) to 100 hp (GTi) for petrol; Approx. 60 hp for diesel.
Torque Range:
Varies by engine, e.g., TU1 around 85-90 Nm, TU3 around 110-120 Nm.
Fuel System
Petrol Variants:
Carburetor (e.g., Weber 30/34 DAT), Single-point or Multi-point Fuel Injection (depending on model and year).
Diesel Variants:
Indirect Injection with Rotary or Inline Injection Pump.
Maintenance
Timing Belt Replacement Interval:
Typically 80,000 - 120,000 km or 5-6 years, depending on engine variant and manufacturer recommendations (refer to manual for exact spec).
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle
Optional
Type:
3-speed Automatic (less common, availability varied by market and engine).
Features
Gear Ratios:
Specific ratios detailed in the manual for each engine/transmission combination.
Maintenance
Fluid Type:
API GL-4 Hypoid Gear Oil (e.g., SAE 75W-90 or SAE 80W-90, specific viscosity based on ambient temperature and manufacturer spec).
Fluid Capacity:
Approx. 2.0 - 2.3 liters (refer to manual for exact capacity).
📐 Dimensions
Exterior
Length:
Approx. 3600-3650 mm (3-door), 3750-3800 mm (5-door).
Width:
Approx. 1580-1600 mm.
Height:
Approx. 1380-1400 mm.
Weights
Curb Weight:
Approx. 750-900 kg (depending on engine and equipment).
Gross Vehicle Weight:
Varies by model, typically around 1200-1300 kg.
🛡️ Safety Features
Ratings
Crash Test Performance:
Early models were basic; later revisions incorporated some safety enhancements. Specific Euro NCAP ratings for this era are scarce for the AX, but it was generally considered a basic vehicle in its class for its time. The manual will detail passive safety features.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes. ABS was an optional or later-model feature on some variants (e.g., GTi).
Passive Features
Seatbelts:
Standard front seatbelts, optional rear seatbelts (often lap belts or basic three-point belts depending on market and trim).
Structure:
Reinforced passenger cell, crumple zones (details on construction and repair in manual).
💡 Technology Features
Infotainment
Audio System:
Basic factory-fitted radio/cassette player, often with 2-4 speakers. Optional upgrade for higher trim levels.
Driver Assistance
ABS:
Optional on higher trims or later models.
Power Steering:
Optional on most models, standard on some higher performance variants.
Connectivity
Connectivity Features:
Minimal by modern standards; primarily focused on the basic vehicle functions. No integrated Bluetooth or USB connectivity from factory.
🔧 Maintenance
Service Intervals
Oil Change:
Typically 10,000-15,000 km or 12 months, depending on engine and oil used (refer to manual for specific recommendations).
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on driving conditions.
Fluid Specifications
Engine Oil:
API SF/SG or ACEA A1/A2/A3. Viscosity typically 10W-40 or 5W-40 depending on climate. Capacity varies by engine size (approx. 3.0-4.0 liters).
Coolant:
Ethylene Glycol based antifreeze/coolant with corrosion inhibitors. Mixture ratio typically 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific type). High boiling point, hygroscopic.
Glow plug issues, potential for head gasket failure under severe stress, injection pump sealing.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Known for innovation, comfort (hydropneumatic suspension on larger models), and quirky design. The AX represented a move towards more conventional, lightweight economy cars for Citroën.
Model Evolution
Launch Year:
1986
Facelifts:
Minor cosmetic updates and feature enhancements throughout its production run (e.g., interior revisions, improved engine management).
Discontinuation Year:
1997
Production
Manufacturing Locations:
Primarily France (Aulnay-sous-Bois plant), potentially other PSA plants.
Production Volume:
Significant global production numbers, popular in Europe.
🏆 Awards & Recognition
Recognitions
Car Of The Year Contender:
While not a 'Car of the Year' winner, it was a highly popular and competitive model in its segment during its production run.
Ratings
Consumer Reports General:
Praised for its economy, agility, and low running costs, but criticized for basic interior materials and sometimes stiff ride in earlier models.
Certifications
Safety Certifications:
Met prevailing safety standards of its era for European markets. Specific detailed certifications beyond basic homologation are not typically highlighted in this segment.