2016 Citroen Berlingo II Service and Repair Manual
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🏷️ Basic Information Identification Make: Citroën Model: Berlingo Generation: II Year: 2016 Codes Platform Code: M49 👋 Introduction Market Position Segment: Compact MPV / Leisure Activity Vehicle (LAV) Competitive Analysis Key Competitors: Peugeot Partner, Renault Kangoo, Fiat Doblò, Volkswagen Caddy. Key Features Design Philosophy: Practical, versatile, family-oriented, combining van-like practicality with car-like comfort. Manual Value Proposition: Provides technicians and knowledgeable owners with the precise, dealership-level information required for accurate diagnosis and repair, ensuring optimal vehicle performance and longevity. 📋 Manual Details Coverage Areas Model Variants Covered: All models and trim levels of the 2016 Citroën Berlingo II, including passenger and commercial variants. Page Count Estimated Page Count: Extensive (typically 1000+ pages for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system. Transmission: Manual and Automated Manual Transmission (EGS/ETG) systems, clutch, gearbox, driveshafts, differentials. Chassis: Front and rear suspension, steering system, braking system (hydraulic, ABS, ESP), wheels and tires. Electrical: Battery, charging system, starting system, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, body electrical systems. Body And Interior: Body structure, panels, doors, windows, locks, seats, trim, climate control, airbags. Diagnostics And Troubleshooting: Diagnostic procedures, fault codes, common problems and solutions, testing of sensors and actuators. Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, inspections, lubrication. Repair: Detailed step-by-step repair instructions for all major components and systems. Disassembly And Assembly: Comprehensive guides for dismantling and reassembling engine, transmission, suspension, and body components. Diagnostics: Systematic diagnostic approaches, fault finding trees, use of diagnostic equipment. Wiring Diagrams: Complete and detailed electrical wiring schematics for all vehicle systems. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including specialized diagnostics and component-level repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Printability: Printable pages for use in workshop environments. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Example: DV6TED4 (1.6 HDi) Engine Type: Four-cylinder, Turbocharged Direct Injection Diesel Displacement: 1560 cc Power Output Hp: Approximately 90-115 hp (depending on variant) Torque Nm: Approximately 215-240 Nm (depending on variant) Performance Emissions Standard: Euro 5 (typically for 2016 models) Fuel System Injection Type: Common Rail Direct Injection Fuel Type: Diesel Engine Management ECU Type Example: Bosch EDC17 (common for PSA group) 🔧 Transmission Standard Type: 5-speed Manual Transmission (e.g., BE4 series) Optional Type: 6-speed Manual Transmission, 5-speed Automated Manual Transmission (ETG - Efficient Tronic Gearbox) Features Clutch Type: Hydraulically actuated single dry plate clutch Transmission Fluid Spec: Specific manual transmission fluid (e.g., PSA 9730.AE, SAE 75W-80 GL-4) 📐 Dimensions Exterior Length Mm: 4380 mm (standard wheelbase), 4628 mm (long wheelbase) Width Mm: 1810 mm Height Mm: 1801 mm Cargo Luggage Capacity Litres: 525 litres (minimum, with rear seats up) Weights Gross Vehicle Weight Kg Approx: 2000 - 2200 kg (depending on variant) Towing Capacity Braked Kg Approx: 1000 - 1200 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for models tested in its generation range) Active Features ABS: Standard Anti-lock Braking System with Electronic Brake-force Distribution (EBD) Esp: Available Electronic Stability Program (ESP) with Traction Control (ASR) Cruise Control: Available Cruise Control with Speed Limiter Passive Features Airbags: Driver, front passenger, side and curtain airbags (depending on trim level). Seatbelts: Pre-tensioning front seatbelts, three-point rear seatbelts. Child Seat Anchors: ISOFIX mounting points on rear seats. 💡 Technology Features Infotainment System Example: Citroën Connecting Box (RD45 radio with USB/Bluetooth), optional MyWay or eMyWay navigation systems. Driver Assistance Parking Aids: Rear parking sensors, optional front parking sensors and reversing camera. Connectivity Bluetooth: Standard Bluetooth hands-free system and audio streaming on most trims. Comfort Features Climate Control: Manual air conditioning, optional automatic climate control. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 20,000 km or 12 months, whichever comes first (may vary with driving conditions). Fuel Filter Replacement Interval: Approximately 60,000 km for diesel engines. Air Filter Replacement Interval: Typically 40,000 km or 24 months. Fluid Specifications Engine Oil Spec: Fully Synthetic, e.g., Total Quartz INEO ECS 0W-30 (PSA B71 2290 compliant for diesel). Coolant Spec: OAT (Organic Acid Technology) coolant, e.g., PSA G33500 (Blue/Green). Brake Fluid Spec: DOT 4 (e.g., PSA S71 2112). Known Issues Dpf Problems: Diesel Particulate Filter (DPF) regeneration issues, particularly with short journeys and incorrect oil usage. Egr Valve Issues: Exhaust Gas Recirculation (EGR) valve clogging and failure, leading to performance issues. Suspension Wear: Potential wear in front suspension components (bushes, ball joints) due to vehicle load and usage. Electronic Faults: Occasional issues with various electronic control units (ECUs) and sensors. 📚 Vehicle History Brand Heritage Citroen Legacy: Citroën's long history of innovative and practical vehicle design, particularly...
Peugeot Partner, Renault Kangoo, Fiat Doblò, Volkswagen Caddy.
Key Features
Design Philosophy:
Practical, versatile, family-oriented, combining van-like practicality with car-like comfort.
Manual Value Proposition:
Provides technicians and knowledgeable owners with the precise, dealership-level information required for accurate diagnosis and repair, ensuring optimal vehicle performance and longevity.
📋 Manual Details
Coverage Areas
Model Variants Covered:
All models and trim levels of the 2016 Citroën Berlingo II, including passenger and commercial variants.
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for comprehensive service manuals)
Detailed step-by-step repair instructions for all major components and systems.
Disassembly And Assembly:
Comprehensive guides for dismantling and reassembling engine, transmission, suspension, and body components.
Diagnostics:
Systematic diagnostic approaches, fault finding trees, use of diagnostic equipment.
Wiring Diagrams:
Complete and detailed electrical wiring schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including specialized diagnostics and component-level repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Printability:
Printable pages for use in workshop environments.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
DV6TED4 (1.6 HDi)
Engine Type:
Four-cylinder, Turbocharged Direct Injection Diesel
Diesel Particulate Filter (DPF) regeneration issues, particularly with short journeys and incorrect oil usage.
Egr Valve Issues:
Exhaust Gas Recirculation (EGR) valve clogging and failure, leading to performance issues.
Suspension Wear:
Potential wear in front suspension components (bushes, ball joints) due to vehicle load and usage.
Electronic Faults:
Occasional issues with various electronic control units (ECUs) and sensors.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën's long history of innovative and practical vehicle design, particularly in the LCV and MPV segments.
Model Evolution
Second Generation Launch:
Introduced in 2008, building on the success of the first generation Berlingo.
Facelift Details:
Received a significant facelift in 2012, featuring updated styling, improved interior, and new engine options.
Production
Manufacturing Location:
Primarily manufactured in Vigo, Spain, by Stellantis (formerly PSA Group).
🏆 Awards & Recognition
Recognitions
Previous Generation Awards:
First generation Berlingo was a significant success, often winning 'Van of the Year' or similar accolades in its category. The second generation maintained this practicality.
Ratings
Practicality Reviews:
Consistently praised in automotive reviews for its spacious interior, flexible seating, and cargo capacity.