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CITROEN C4 1.6i 16V 2004 Full Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Citroën Model: C4 Year: 2004 Engine: 1.6i 16V (TU5JP4/NFU) Generation Generation: 1st Generation (Type B58) Codes Chassis Code: B58 👋 Introduction Market Position Segment: Compact Family Car Competitive Analysis Competitors: Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane, Peugeot 307. Key Features Design Philosophy: Futuristic and distinctive styling, comfortable ride, focus on occupant safety and innovative features. Manual Advantage: Designed to empower owners and independent workshops with dealership-level technical information, reducing reliance on expensive official service centers. 📋 Manual Details Coverage Areas Manual Type: Full Service & Repair Manual Language: English File Format: PDF Delivery: Instant Download Print Quality: Full Printable Zoom Capability: YES Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component inspection, timing belt/chain service, lubrication system, cooling system, fuel delivery, exhaust system. Engine Electrical: Ignition system, fuel injection system (ECU diagnosis, sensor operation), starter, alternator, battery, wiring diagrams. Transmission: Manual gearbox (gearbox overhaul, clutch replacement, shift mechanism), Automatic gearbox (if applicable to this engine variant, fluid changes, torque converter). Chassis Suspension: Front suspension (struts, wishbones, ball joints), Rear suspension (torsion beams, shock absorbers), steering system (rack and pinion, power steering). Brakes: Front and rear brake systems (discs, pads, calipers, hydraulic lines, ABS system, parking brake). Bodywork: Body panel repair and replacement, door mechanisms, glass, seals, interior trim, exterior lighting. Electrical Body: Lighting systems (headlights, taillights, interior lights), power windows, central locking, wipers, horn, dashboard instrumentation, climate control system. Diagnostics Troubleshooting: Fault code interpretation (OBD-II), symptom-based troubleshooting guides for common issues. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-ups, brake fluid flush. Repair: Component replacement (e.g., alternator, starter motor, radiator, CV joints), engine rebuild procedures, transmission repair, brake caliper rebuild. Installation: Installation of common replacement parts, accessory fitting (e.g., tow bars, audio systems). Diagnostics: Testing of sensors, actuators, and control modules. Use of diagnostic tools and equipment. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and component-level repairs. Includes torque specifications, clearances, and electrical schematics. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Binding Type Binding: Digital (Downloadable) - No physical binding Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: NFU (TU5JP4) Engine Type: Inline 4-cylinder, naturally aspirated petrol Displacement: 1587 cc Bore X Stroke: 78.5 mm x 82.0 mm Compression Ratio: 10.8:1 Performance Horsepower: 110 PS (108 hp; 81 kW) @ 6000 rpm Torque: 147 Nm (108 lb-ft) @ 4000 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPi) Fuel Type: Unleaded petrol (95 RON recommended) Emission Control: Catalytic converter, EURO 4 compliant 🔧 Transmission Standard Type: 5-speed Manual (MA5) Optional Type: 4-speed Automatic (AL4) Features Clutch: Hydraulically actuated, dry single plate Gear Ratios Manual: Refer to manual for specific ratios (e.g., 1st: 3.45, 2nd: 1.94, 3rd: 1.28, 4th: 0.97, 5th: 0.76, Reverse: 3.33) Transmission Fluid Manual: Refer to manual for specific type and capacity (typically gear oil GL-4 or GL-5 specification) Transmission Fluid Automatic: Refer to manual for specific type and capacity (e.g., Esso LT 71141 or equivalent) 📐 Dimensions Exterior Length: 4262 mm (167.8 in) Width: 1773 mm (69.8 in) Height: 1472 mm (57.9 in) Wheelbase: 2605 mm (102.6 in) Cargo Boot Capacity Hatchback: 320 liters (11.3 cu ft) Weights Curb Weight: Approx. 1200-1250 kg (2646-2756 lbs) 🛡️ Safety Features Ratings Euro Ncap Score: 5 Stars (for early models, specific score depends on exact configuration) Active Features ABS: Standard Esp Asr: Available on higher trims or as an option Brake Assist: Standard Passive Features Airbags: Driver, front passenger, side airbags, curtain airbags (depending on trim level). Seatbelts: Pre-tensioning seatbelts with force limiters Child Seat Anchors: ISOFIX mounting points 💡 Technology Features Infotainment Audio System: RDS radio with CD player, steering wheel mounted audio controls, optional JBL sound system. Display: Central digital display for audio, climate, and trip computer information. Driver Assistance Cruise Control: Optional Parking Sensors: Optional rear parking sensors Connectivity Bluetooth: Optional, often integrated into the audio system for hands-free calling. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first (refer to manual for exact recommendation based on driving conditions). Timing Belt Interval: Typically every 120,000 km (75,000 miles) or 5 years, including tensioner and idler pulleys (critical to follow). Fluid Specifications Engine Oil: Refer to manual for specific viscosity grade (e.g., 5W-30 or 0W-30) and PSA approval (e.g., PSA B71 2290 or equivalent low SAPS oil). Coolant: Antifreeze/coolant with extended life (e.g., PSA approved blue or purple coolant, typically a 50/50 mix with distilled water). Brake Fluid: DOT 4 Known Issues Ignition Coils: Can be prone to failure, leading to misfires and rough running. Rear Suspension Bearings: Can wear, causing knocking noises over...
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CITROEN C4 1.6i 16V 2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C4
Year:
2004
Engine:
1.6i 16V (TU5JP4/NFU)
Generation
Generation:
1st Generation (Type B58)
Codes
Chassis Code:
B58
👋 Introduction
Market Position
Segment:
Compact Family Car
Competitive Analysis
Competitors:
Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane, Peugeot 307.
Key Features
Design Philosophy:
Futuristic and distinctive styling, comfortable ride, focus on occupant safety and innovative features.
Manual Advantage:
Designed to empower owners and independent workshops with dealership-level technical information, reducing reliance on expensive official service centers.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service & Repair Manual
Language:
English
File Format:
PDF
Delivery:
Instant Download
Print Quality:
Full Printable
Zoom Capability:
YES
Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component inspection, timing belt/chain service, lubrication system, cooling system, fuel delivery, exhaust system.
Engine Electrical:
Ignition system, fuel injection system (ECU diagnosis, sensor operation), starter, alternator, battery, wiring diagrams.
Transmission:
Manual gearbox (gearbox overhaul, clutch replacement, shift mechanism), Automatic gearbox (if applicable to this engine variant, fluid changes, torque converter).
Chassis Suspension:
Front suspension (struts, wishbones, ball joints), Rear suspension (torsion beams, shock absorbers), steering system (rack and pinion, power steering).
Brakes:
Front and rear brake systems (discs, pads, calipers, hydraulic lines, ABS system, parking brake).
Bodywork:
Body panel repair and replacement, door mechanisms, glass, seals, interior trim, exterior lighting.
Electrical Body:
Lighting systems (headlights, taillights, interior lights), power windows, central locking, wipers, horn, dashboard instrumentation, climate control system.
Diagnostics Troubleshooting:
Fault code interpretation (OBD-II), symptom-based troubleshooting guides for common issues.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-ups, brake fluid flush.
Repair:
Component replacement (e.g., alternator, starter motor, radiator, CV joints), engine rebuild procedures, transmission repair, brake caliper rebuild.
Installation:
Installation of common replacement parts, accessory fitting (e.g., tow bars, audio systems).
Diagnostics:
Testing of sensors, actuators, and control modules. Use of diagnostic tools and equipment.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and component-level repairs. Includes torque specifications, clearances, and electrical schematics.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
Digital (Downloadable) - No physical binding
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
NFU (TU5JP4)
Engine Type:
Inline 4-cylinder, naturally aspirated petrol
Displacement:
1587 cc
Bore X Stroke:
78.5 mm x 82.0 mm
Compression Ratio:
10.8:1
Performance
Horsepower:
110 PS (108 hp; 81 kW) @ 6000 rpm
Torque:
147 Nm (108 lb-ft) @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPi)
Fuel Type:
Unleaded petrol (95 RON recommended)
Emission Control:
Catalytic converter, EURO 4 compliant
🔧 Transmission
Standard
Type:
5-speed Manual (MA5)
Optional
Type:
4-speed Automatic (AL4)
Features
Clutch:
Hydraulically actuated, dry single plate
Gear Ratios Manual:
Refer to manual for specific ratios (e.g., 1st: 3.45, 2nd: 1.94, 3rd: 1.28, 4th: 0.97, 5th: 0.76, Reverse: 3.33)
Transmission Fluid Manual:
Refer to manual for specific type and capacity (typically gear oil GL-4 or GL-5 specification)
Transmission Fluid Automatic:
Refer to manual for specific type and capacity (e.g., Esso LT 71141 or equivalent)
📐 Dimensions
Exterior
Length:
4262 mm (167.8 in)
Width:
1773 mm (69.8 in)
Height:
1472 mm (57.9 in)
Wheelbase:
2605 mm (102.6 in)
Cargo
Boot Capacity Hatchback:
320 liters (11.3 cu ft)
Weights
Curb Weight:
Approx. 1200-1250 kg (2646-2756 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Score:
5 Stars (for early models, specific score depends on exact configuration)
Active Features
ABS:
Standard
Esp Asr:
Available on higher trims or as an option
Brake Assist:
Standard
Passive Features
Airbags:
Driver, front passenger, side airbags, curtain airbags (depending on trim level).
Seatbelts:
Pre-tensioning seatbelts with force limiters
Child Seat Anchors:
ISOFIX mounting points
💡 Technology Features
Infotainment
Audio System:
RDS radio with CD player, steering wheel mounted audio controls, optional JBL sound system.
Display:
Central digital display for audio, climate, and trip computer information.
Driver Assistance
Cruise Control:
Optional
Parking Sensors:
Optional rear parking sensors
Connectivity
Bluetooth:
Optional, often integrated into the audio system for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first (refer to manual for exact recommendation based on driving conditions).
Timing Belt Interval:
Typically every 120,000 km (75,000 miles) or 5 years, including tensioner and idler pulleys (critical to follow).
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 5W-30 or 0W-30) and PSA approval (e.g., PSA B71 2290 or equivalent low SAPS oil).
Coolant:
Antifreeze/coolant with extended life (e.g., PSA approved blue or purple coolant, typically a 50/50 mix with distilled water).
Brake Fluid:
DOT 4
Known Issues
Ignition Coils:
Can be prone to failure, leading to misfires and rough running.
Rear Suspension Bearings:
Can wear, causing knocking noises over bumps, particularly on torsion beam models.
Air Conditioning System:
Leaks in the evaporator or condenser can lead to loss of refrigerant.
Electronics:
Intermittent faults with various electronic control units (ECUs) or sensors can occur.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Known for innovation, comfort (Hydractive suspension in higher-end models), and distinctive styling, dating back to André Citroën's early automotive ventures.
Model Evolution
C4 Introduction:
Launched in 2004 as the successor to the Citroën Xsara, the C4 marked a significant step forward in design and technology for Citroën's compact hatchback segment.
Production
Manufacturing Locations:
Primarily produced at the PSA Peugeot Citroën plant in Mulhouse, France, and also in El Palomar, Argentina, and Wuhan, China.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Nominee for European Car of the Year 2005.
Ratings
Safety Award:
High Euro NCAP safety rating (5 stars) reflecting robust safety engineering.
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