Citroen Jumpy 2004-2007 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Citroën Model: Jumpy Model Years Covered: 2004, 2005, 2006, 2007 Codes Chassis Code Generation: X2 (Second Generation) 👋 Introduction Market Position Vehicle Segment: Light commercial vehicle (LCV), MPV (Multi-Purpose Vehicle) Competitive Landscape: Competes with vehicles like Fiat Scudo, Peugeot Expert, Renault Trafic, Ford Transit Custom. Key Features Manual Value Proposition: Provides factory-level diagnostic and repair information for DIY enthusiasts and professional mechanics, offering cost savings on maintenance and repairs. 📋 Manual Details Coverage Areas Repair Coverage: Comprehensive; covers all repairs, servicing, and troubleshooting procedures. Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but described as extensive). Manual Type Manual Classification: Factory Service Repair Workshop Manual Language Language Of Manual: English (implied by product description and target market) Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, emissions control. Transmission Drivetrain: Manual transmission, automatic transmission (if applicable), clutch, driveshafts, differential, axles. Chassis: Suspension (front and rear), steering system, braking system (hydraulic and mechanical components). Electrical Electronics: Battery, charging system, starting system, lighting system, instrumentation, body control modules, wiring diagrams. Body Interior: Body panels, doors, windows, seats, interior trim, HVAC system, safety restraints. Procedures Included Maintenance Tasks: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, tune-ups. Diagnostic Procedures: Troubleshooting guides, fault code interpretation, symptom-based diagnostics. Repair Procedures: Step-by-step repair instructions for all major components and systems, including disassembly and reassembly. Component Replacement: Detailed guidance on replacing specific parts such as engine components, transmission, brakes, suspension parts, electrical modules. Specifications Data: Torque specifications, clearances, measurements, diagnostic parameters. Technical Depth Depth Of Coverage: Highly detailed, suitable for professional mechanics and technicians. Visual Aids: Hundreds of detailed photos and exploded diagrams. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (single pages or entire manual). Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Equivalent: N/A (Digital Download) Licensing Usage License: Lifetime use on unlimited devices; no expiry dates or renewal fees. Compatibility Operating System Compatibility: Fully compatible with all Windows and MAC computers. ⚙️ Engine Specifications Primary Engine Engine Options 2004-2007: Likely includes 1.9L (D8B, DHX), 2.0L (RFN), and potentially 2.2L HDI diesel engines (e.g., DW12BTED4). Petrol options may include 2.0L. Performance Typical Horsepower Range: Petrol: ~136-138 hp. Diesel: ~90 hp (1.9L), ~109 hp (2.0L HDI), ~128 hp (2.2L HDI). Fuel System Fuel Delivery Diesel: Common Rail Direct Injection (HDI models). Fuel Delivery Petrol: Multi-point fuel injection (MPI). Engine Management ECU Type General: Engine Control Unit (ECU) managing fuel injection, ignition timing, and emissions. 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission is common across variants. Optional Transmission Type Optional: Some variants may have offered a 4-speed automatic transmission. Features Clutch Type: Hydraulically operated single dry plate clutch. Fluid Requirements Manual Transmission Fluid Type: Typically a GL-4 or GL-5 rated gear oil, viscosity SAE 75W-90 or 80W-90. Specific grade may vary by engine and transmission variant. Automatic Transmission Fluid Type: ATF Dexron-III or equivalent, capacity approximately 6-7 liters. 📐 Dimensions Exterior Length Overall: Varies by body style/wheelbase, typically around 4.2m to 4.6m. Width Overall: Approx. 1.8m (excluding mirrors). Height Overall: Approx. 1.9m. Cargo Cargo Volume: Significant, configurable based on seating layout, typically ranging from 3 cubic meters upwards. Weights Gross Vehicle Weight: Varies by configuration, often around 2200-2500 kg. Towing Capacity: Typically around 1500-2000 kg (braked). 🛡️ Safety Features Ratings Euro Ncap Rating: Likely achieved a 4-star rating for adult occupant protection in Euro NCAP tests for earlier generations, specific data for 2004-2007 may vary. Active Features ABS: Anti-lock Braking System often standard or optional. Esp: Electronic Stability Program (ESP) may be available on higher trims or later models. Passive Features Airbags: Front airbags for driver and passenger are standard. Side airbags may be optional. Seatbelts: Three-point seatbelts with pre-tensioners. 💡 Technology Features Infotainment Audio System Features: Standard radio/CD player, possibly with steering wheel mounted controls on higher trims. Bluetooth and auxiliary inputs may be optional or absent. Driver Assistance Cruise Control: Available as an option on many models. Parking Sensors: Rear parking sensors may be available as an option. Connectivity Remote Central Locking: Standard feature. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Typically every 20,000 km or 1 year, whichever comes first (depending on driving conditions and specific oil used). Oil Change Interval Petrol: Typically every 15,000 km or 1 year, whichever comes first. Timing Belt Replacement: For HDI diesel engines, timing belt replacement is critical, usually around 120,000 km or 5-6 years. The manual will detail the exact interval and procedure. Fluid Specifications Engine Oil Specification: Diesel: Typically ACEA B3/B4 or C2/C3, viscosity SAE 5W-40 or 5W-30. Petrol: Typically ACEA A3/A4 or A5/B5, viscosity SAE 5W-40 or 5W-30. Refer to manual for exact specs (e.g., PSA approval). Coolant Type: Ethylene glycol-based antifreeze...
Competes with vehicles like Fiat Scudo, Peugeot Expert, Renault Trafic, Ford Transit Custom.
Key Features
Manual Value Proposition:
Provides factory-level diagnostic and repair information for DIY enthusiasts and professional mechanics, offering cost savings on maintenance and repairs.
📋 Manual Details
Coverage Areas
Repair Coverage:
Comprehensive; covers all repairs, servicing, and troubleshooting procedures.
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided, but described as extensive).
Manual Type
Manual Classification:
Factory Service Repair Workshop Manual
Language
Language Of Manual:
English (implied by product description and target market)
Highly detailed, suitable for professional mechanics and technicians.
Visual Aids:
Hundreds of detailed photos and exploded diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable (single pages or entire manual).
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Equivalent:
N/A (Digital Download)
Licensing
Usage License:
Lifetime use on unlimited devices; no expiry dates or renewal fees.
Compatibility
Operating System Compatibility:
Fully compatible with all Windows and MAC computers.
⚙️ Engine Specifications
Primary Engine
Engine Options 2004-2007:
Likely includes 1.9L (D8B, DHX), 2.0L (RFN), and potentially 2.2L HDI diesel engines (e.g., DW12BTED4). Petrol options may include 2.0L.
Performance
Typical Horsepower Range:
Petrol: ~136-138 hp. Diesel: ~90 hp (1.9L), ~109 hp (2.0L HDI), ~128 hp (2.2L HDI).
Fuel System
Fuel Delivery Diesel:
Common Rail Direct Injection (HDI models).
Fuel Delivery Petrol:
Multi-point fuel injection (MPI).
Engine Management
ECU Type General:
Engine Control Unit (ECU) managing fuel injection, ignition timing, and emissions.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission is common across variants.
Optional
Transmission Type Optional:
Some variants may have offered a 4-speed automatic transmission.
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
Fluid Requirements
Manual Transmission Fluid Type:
Typically a GL-4 or GL-5 rated gear oil, viscosity SAE 75W-90 or 80W-90. Specific grade may vary by engine and transmission variant.
Automatic Transmission Fluid Type:
ATF Dexron-III or equivalent, capacity approximately 6-7 liters.
📐 Dimensions
Exterior
Length Overall:
Varies by body style/wheelbase, typically around 4.2m to 4.6m.
Width Overall:
Approx. 1.8m (excluding mirrors).
Height Overall:
Approx. 1.9m.
Cargo
Cargo Volume:
Significant, configurable based on seating layout, typically ranging from 3 cubic meters upwards.
Weights
Gross Vehicle Weight:
Varies by configuration, often around 2200-2500 kg.
Towing Capacity:
Typically around 1500-2000 kg (braked).
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely achieved a 4-star rating for adult occupant protection in Euro NCAP tests for earlier generations, specific data for 2004-2007 may vary.
Active Features
ABS:
Anti-lock Braking System often standard or optional.
Esp:
Electronic Stability Program (ESP) may be available on higher trims or later models.
Passive Features
Airbags:
Front airbags for driver and passenger are standard. Side airbags may be optional.
Seatbelts:
Three-point seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System Features:
Standard radio/CD player, possibly with steering wheel mounted controls on higher trims. Bluetooth and auxiliary inputs may be optional or absent.
Driver Assistance
Cruise Control:
Available as an option on many models.
Parking Sensors:
Rear parking sensors may be available as an option.
Connectivity
Remote Central Locking:
Standard feature.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically every 20,000 km or 1 year, whichever comes first (depending on driving conditions and specific oil used).
Oil Change Interval Petrol:
Typically every 15,000 km or 1 year, whichever comes first.
Timing Belt Replacement:
For HDI diesel engines, timing belt replacement is critical, usually around 120,000 km or 5-6 years. The manual will detail the exact interval and procedure.
Fluid Specifications
Engine Oil Specification:
Diesel: Typically ACEA B3/B4 or C2/C3, viscosity SAE 5W-40 or 5W-30. Petrol: Typically ACEA A3/A4 or A5/B5, viscosity SAE 5W-40 or 5W-30. Refer to manual for exact specs (e.g., PSA approval).
Coolant Type:
Ethylene glycol-based antifreeze coolant, typically blue or purple, meeting PSA specifications (e.g., PSA S71-70-02).
Brake Fluid Type:
DOT 4.
Known Issues
Diesel Particulate Filter:
DPF issues can occur on later HDI models if regeneration cycles are interrupted by frequent short journeys.
Suspension Wear:
Front suspension components, particularly ball joints and bushings, can experience wear due to vehicle load.
Electrical Gremlins:
As with many vehicles of this era, intermittent electrical issues can arise, often related to body control modules or wiring harnesses.
📚 Vehicle History
Brand Heritage
Citroen Commercial Vehicle Legacy:
Citroën has a long history of producing reliable and innovative light commercial vehicles, building on models like the Citroën Type H and C25.
Model Evolution
Jumpy Generation X2:
The 2004-2007 Jumpy belongs to the second generation (X2), which was a significant update featuring a more modern design and improved technology. It was co-developed with Fiat and PSA Peugeot Citroën.
Production
Manufacturing Locations:
Primarily manufactured in France (Sevel Nord plant).
🏆 Awards & Recognition
Recognitions
Van Of The Year Awards:
While the Jumpy itself might not have won a specific 'Van of the Year' award in these exact years, its platform (Eurovan) has been highly regarded and awarded. The Jumpy is a consistent performer in the LCV segment.