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CLARK C15 C20 C25 C30 C35 Forklift Workshop Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Clark Product Type: Forklift Truck Workshop Service Repair Manual Series Generation: Generation 2 Series Codes Model Codes Covered: C15C, C18C, C20sC, C20C, C25C, C30C, C32C, C15, C18, C20s, C20, C25, C30, C35 👋 Introduction Market Position Positioning: Essential technical resource for owners and technicians of Clark C15-C35 Generation 2 series forklift trucks, providing authoritative repair and maintenance guidance. Competitive Analysis Comparison: Offers comparable depth and detail to original manufacturer workshop manuals, ensuring accurate and efficient service. More comprehensive than basic owner's manuals. Key Features Features: Comprehensive coverage of multiple models and engine options, detailed schematics and diagrams, extensive troubleshooting section, high page count ensuring completeness. Visual Aid Quality: Features detailed exploded views and illustrations to guide technicians through complex repair and assembly processes. 📋 Manual Details Coverage Areas Vehicle Types: Cushion Tire Type Gas & LPG Forklift Trucks, Pneumatic Tire Type Gas & LPG Forklift Trucks, Diesel Forklift Trucks Page Count Page Count: Over 900 Pages Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: General Information, General Precautions, Specifications, Periodic Maintenance, Special Tools, Tightening Torque, Lubrication Chart, Engine Removal/Installation, Engine Tune-Up System, Engine Oil and Filter, Engine Cooling System, Radiator Removal & Replacement, LPG Fuel System (Carbureted), LPG Carburetor & Throttle Body, Carburetor System, Intake Manifold System, Exhaust Manifold System, Vaporizer-Regulator, Fuel Lock-Off & Filter, Air Governor System, MI-4 LPG System, N2001 Pressure Regulator/Converter, N-CA55-500TR Air/Fuel Mixer, Air Induction System, Exhaust Systems, Ignition System, Distributor Overhaul, Transaxle Control Valve, Transaxle-Drive Axle, Electrical System, Instrument Pod System, Cushion Wheels and Tires, Pneumatic Wheels and Tires, Braking/Inching System, Parking Brake Service, Steering System, Steering Column and Gear, Steer Axle-Steer Cylinder, Hydraulic System, Hydraulic Pump Overhaul, Auxiliary Pump Overhaul, Hydraulic Valve Overhaul, Upright-Mast-Carriage, Chains and Forks System, Lift and Tilt Cylinders, Lift Chain Service, Counterweight System, Overhead Guard/Operator’s Cell, Floorboard, Cowls, Radiator Cover, Operator’s Seat & Seat Deck, Troubleshooting, Hydraulic System Schematic, Electrical Wiring Diagrams Engine Systems Detail: In-depth coverage of engine tune-up, oil/filter service, cooling system, radiator, and complete engine removal/installation procedures. Fuel System Detail: Comprehensive detailing of LPG fuel systems including carburetors, vaporizers, regulators, mixers, and filters for both carbureted and electronic LPG systems. Drivetrain Coverage: Detailed service information for the Transaxle Control Valve and the Transaxle-Drive Axle assembly. Electrical System Detail: Extensive coverage of the electrical system, including the instrument pod, and detailed wiring diagrams essential for diagnostics and repair. Chassis Systems Detail: Thorough coverage of wheel and tire servicing (cushion and pneumatic), braking/inching, parking brake, steering column/gear, and steer axle/cylinder. Hydraulic System Detail: Complete overhaul procedures for the hydraulic pump, auxiliary pump, and hydraulic valves. Also includes detailed schematics. Mast And Forks Detail: Specific procedures for the Upright-Mast-Carriage system, including lift chain service, and general coverage of chains and forks system. Operator Compartment Detail: Detailed sections on counterweight, overhead guard, operator's cell, floorboard, cowls, radiator cover, operator's seat, and seat deck. Lpg System Detail: Extensive coverage of LPG specific components including MI-4 system, N2001 regulator, and N-CA55-500TR mixer. Procedures Included Procedures: Repair, Maintenance, Servicing, Diagnostics, Overhaul, Removal, Installation, Tune-Up, Troubleshooting Engine Repair Procedures: Engine removal, installation, tune-up, specific component overhauls (e.g., distributor), and system servicing (cooling, fuel, ignition). Drivetrain Repair Procedures: Transaxle control valve adjustments and repair, drive axle servicing, and related component maintenance. Hydraulic Repair Procedures: Overhaul and repair of hydraulic pumps (main and auxiliary), hydraulic valves, lift and tilt cylinders. Brake Steering Repair Procedures: Comprehensive service for braking systems (including inching and parking brake), steering column, gear, and steer axle. Maintenance Procedures: Detailed scheduled maintenance checks, lubrication charts, and routine servicing for all major systems. Troubleshooting Procedures: Extensive diagnostic guides and troubleshooting steps for identifying and resolving common and complex issues across all systems. Component Overhaul Procedures: Detailed procedures for overhauling key components such as the carburetor, distributor, hydraulic pumps, and valves. Technical Depth Depth: Detailed step-by-step written procedures with pictures and diagrams, exploded views, comprehensive technical data, suitable for technicians and advanced users. Diagnostic Capabilities: Includes detailed diagnostic procedures and troubleshooting guides for electrical, hydraulic, and mechanical systems. Torque Specifications: Provides precise tightening torque values for critical fasteners across all serviced systems, ensuring proper assembly and preventing damage. 📊 Manual Specifications File Format File Format: PDF Searchability: PDF format typically allows for text searching, enhancing the ability to quickly locate specific information. Print Quality Printability: Fully printable (selected pages or whole manual) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Mitsubishi 4G63 (2.0L 4-Cyl Petrol/LPG), Mitsubishi 4G64 (2.4L 4-Cyl Petrol/LPG), Yanmar 4TNV94L (3.1L 4-Cyl Diesel), Yanmar 4TNV88 (2.2L 4-Cyl Diesel) Engine Design: Inline, 4-cylinder, 4-stroke, Water-Cooled, Overhead Camshaft (OHC) configurations. Performance Engine Characteristics: All engines are 4-stroke, water-cooled, OHC inline configurations, designed for robust industrial...
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Type: Forklift
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Sku: 163412
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CLARK C15 C20 C25 C30 C35 Forklift Workshop Manual
🏷️ Basic Information
Identification
Make:
Clark
Product Type:
Forklift Truck Workshop Service Repair Manual
Series Generation:
Generation 2 Series
Codes
Model Codes Covered:
C15C, C18C, C20sC, C20C, C25C, C30C, C32C, C15, C18, C20s, C20, C25, C30, C35
👋 Introduction
Market Position
Positioning:
Essential technical resource for owners and technicians of Clark C15-C35 Generation 2 series forklift trucks, providing authoritative repair and maintenance guidance.
Competitive Analysis
Comparison:
Offers comparable depth and detail to original manufacturer workshop manuals, ensuring accurate and efficient service. More comprehensive than basic owner's manuals.
Key Features
Features:
Comprehensive coverage of multiple models and engine options, detailed schematics and diagrams, extensive troubleshooting section, high page count ensuring completeness.
Visual Aid Quality:
Features detailed exploded views and illustrations to guide technicians through complex repair and assembly processes.
📋 Manual Details
Coverage Areas
Vehicle Types:
Cushion Tire Type Gas & LPG Forklift Trucks, Pneumatic Tire Type Gas & LPG Forklift Trucks, Diesel Forklift Trucks
Page Count
Page Count:
Over 900 Pages
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems:
General Information, General Precautions, Specifications, Periodic Maintenance, Special Tools, Tightening Torque, Lubrication Chart, Engine Removal/Installation, Engine Tune-Up System, Engine Oil and Filter, Engine Cooling System, Radiator Removal & Replacement, LPG Fuel System (Carbureted), LPG Carburetor & Throttle Body, Carburetor System, Intake Manifold System, Exhaust Manifold System, Vaporizer-Regulator, Fuel Lock-Off & Filter, Air Governor System, MI-4 LPG System, N2001 Pressure Regulator/Converter, N-CA55-500TR Air/Fuel Mixer, Air Induction System, Exhaust Systems, Ignition System, Distributor Overhaul, Transaxle Control Valve, Transaxle-Drive Axle, Electrical System, Instrument Pod System, Cushion Wheels and Tires, Pneumatic Wheels and Tires, Braking/Inching System, Parking Brake Service, Steering System, Steering Column and Gear, Steer Axle-Steer Cylinder, Hydraulic System, Hydraulic Pump Overhaul, Auxiliary Pump Overhaul, Hydraulic Valve Overhaul, Upright-Mast-Carriage, Chains and Forks System, Lift and Tilt Cylinders, Lift Chain Service, Counterweight System, Overhead Guard/Operator’s Cell, Floorboard, Cowls, Radiator Cover, Operator’s Seat & Seat Deck, Troubleshooting, Hydraulic System Schematic, Electrical Wiring Diagrams
Engine Systems Detail:
In-depth coverage of engine tune-up, oil/filter service, cooling system, radiator, and complete engine removal/installation procedures.
Fuel System Detail:
Comprehensive detailing of LPG fuel systems including carburetors, vaporizers, regulators, mixers, and filters for both carbureted and electronic LPG systems.
Drivetrain Coverage:
Detailed service information for the Transaxle Control Valve and the Transaxle-Drive Axle assembly.
Electrical System Detail:
Extensive coverage of the electrical system, including the instrument pod, and detailed wiring diagrams essential for diagnostics and repair.
Chassis Systems Detail:
Thorough coverage of wheel and tire servicing (cushion and pneumatic), braking/inching, parking brake, steering column/gear, and steer axle/cylinder.
Hydraulic System Detail:
Complete overhaul procedures for the hydraulic pump, auxiliary pump, and hydraulic valves. Also includes detailed schematics.
Mast And Forks Detail:
Specific procedures for the Upright-Mast-Carriage system, including lift chain service, and general coverage of chains and forks system.
Operator Compartment Detail:
Detailed sections on counterweight, overhead guard, operator's cell, floorboard, cowls, radiator cover, operator's seat, and seat deck.
Lpg System Detail:
Extensive coverage of LPG specific components including MI-4 system, N2001 regulator, and N-CA55-500TR mixer.
Procedures Included
Procedures:
Repair, Maintenance, Servicing, Diagnostics, Overhaul, Removal, Installation, Tune-Up, Troubleshooting
Engine Repair Procedures:
Engine removal, installation, tune-up, specific component overhauls (e.g., distributor), and system servicing (cooling, fuel, ignition).
Drivetrain Repair Procedures:
Transaxle control valve adjustments and repair, drive axle servicing, and related component maintenance.
Hydraulic Repair Procedures:
Overhaul and repair of hydraulic pumps (main and auxiliary), hydraulic valves, lift and tilt cylinders.
Brake Steering Repair Procedures:
Comprehensive service for braking systems (including inching and parking brake), steering column, gear, and steer axle.
Maintenance Procedures:
Detailed scheduled maintenance checks, lubrication charts, and routine servicing for all major systems.
Troubleshooting Procedures:
Extensive diagnostic guides and troubleshooting steps for identifying and resolving common and complex issues across all systems.
Component Overhaul Procedures:
Detailed procedures for overhauling key components such as the carburetor, distributor, hydraulic pumps, and valves.
Technical Depth
Depth:
Detailed step-by-step written procedures with pictures and diagrams, exploded views, comprehensive technical data, suitable for technicians and advanced users.
Diagnostic Capabilities:
Includes detailed diagnostic procedures and troubleshooting guides for electrical, hydraulic, and mechanical systems.
Torque Specifications:
Provides precise tightening torque values for critical fasteners across all serviced systems, ensuring proper assembly and preventing damage.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
PDF format typically allows for text searching, enhancing the ability to quickly locate specific information.
Print Quality
Printability:
Fully printable (selected pages or whole manual)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Mitsubishi 4G63 (2.0L 4-Cyl Petrol/LPG), Mitsubishi 4G64 (2.4L 4-Cyl Petrol/LPG), Yanmar 4TNV94L (3.1L 4-Cyl Diesel), Yanmar 4TNV88 (2.2L 4-Cyl Diesel)
Engine Design:
Inline, 4-cylinder, 4-stroke, Water-Cooled, Overhead Camshaft (OHC) configurations.
Performance
Engine Characteristics:
All engines are 4-stroke, water-cooled, OHC inline configurations, designed for robust industrial operation.
Fuel System
Fuel Systems Covered:
Carbureted LPG Fuel System, LPG Carburetor & Throttle Body, Vaporizer-Regulator, Fuel Lock-Off & Filter, MI-4 LPG System, N2001 Pressure Regulator/Converter, N-CA55-500TR Air/Fuel Mixer
🔧 Transmission
Standard Transmission
Type:
Automatic (Hydrostatic or Torque Converter type is typical for this class, specifics detailed within)
Optional Transmission
Options:
N/A (Specific transmission details and control mechanisms are covered in the manual)
Features
Transmission Coverage:
Transaxle Control Valve, Transaxle-Drive Axle service procedures are detailed.
📐 Dimensions
Exterior
Tire Types:
Cushion Tires, Pneumatic Tires
Weights
Lift Capacities:
Covers models with capacities ranging from 1500 kg (C15) to 3500 kg (C35). Exact weight specifications and load centers are within the manual.
🛡️ Safety Features
Ratings
Safety Features Coverage:
Overhead Guard/Operator's Cell, Operator's Seat & Seat Deck are covered, implying structural and ergonomic safety aspects are addressed.
Active Features
Active Systems:
Braking/Inching System, Parking Brake Service, Steering System, Steering Column and Gear, Steer Axle-Steer Cylinder are detailed, crucial for operational safety.
Passive Features
Passive Systems:
Operator's Seat, Overhead Guard, Floorboard, Cowls are covered, contributing to operator protection.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Forklift trucks of this era typically do not feature advanced infotainment systems. Focus is on operational controls and instrumentation.)
Driver Assistance
Assistance Systems:
The manual covers critical operational systems like Braking/Inching, Steering, and Hydraulic controls, which are fundamental to safe and efficient forklift operation.
Connectivity
Connectivity Features:
N/A (No external connectivity features expected for this model and era.)
🔧 Maintenance
Service Intervals
Intervals Coverage:
Periodic Maintenance section details recommended service intervals for various components and systems. Specific intervals for oil changes, filter replacements, and inspections are provided.
Fluid Specifications
Fluids:
Lubrication Chart and Engine Oil and Filter sections provide specific fluid types and capacities required for optimal performance and longevity.
Engine Oil Recommendation:
Manual specifies required engine oil viscosity and API service classification based on ambient operating temperature (details in manual).
Hydraulic Fluid Recommendation:
Manual outlines appropriate hydraulic fluid type and specifications for optimal system performance and component protection.
Transmission Fluid Recommendation:
Specific transmission fluid type and capacity are detailed for the transaxle and drive axle components.
Known Issues
Common Issues Coverage:
The comprehensive Troubleshooting section addresses common problems and their solutions across all covered systems, aiding in proactive maintenance and rapid repair.
📚 Vehicle History
Brand Heritage
Clark Heritage:
Clark is a pioneering manufacturer in the forklift industry, known for its robust and reliable equipment since the early 20th century.
Model Evolution
Generation Evolution:
This manual pertains to the Generation 2 series, indicating a significant update or refinement in design and technology over previous iterations.
Production
Production Focus:
Focuses on industrial-grade forklift trucks designed for material handling in various environments, from warehouses to outdoor storage.
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