Corvette 350 396 1969 Workshop Repair Service Manual
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๐ท๏ธ Basic Information Identification Make: Chevrolet Model: Corvette Year: 1969 Chassis Code: C3 Product Type: Workshop Repair Service Manual ๐ Introduction Market Position Segment: American Sports Car Icon Target Audience: Enthusiasts, collectors, restorers, DIY mechanics working on the 1969 Corvette Competitive Analysis Key Competitors: Ford Mustang, Plymouth Barracuda, Pontiac Firebird Key Features Vehicle Highlights: Iconic Stingray design, powerful V8 engine options, legendary performance Manual Value Proposition: Provides essential factory-level technical data for accurate maintenance and restoration. ๐ Manual Details Coverage Coverage Areas: All Models, All Engines, All Trim Levels, All Transmissions Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Engine Systems: Engine mechanical, fuel system (carburetor tuning and rebuilding), ignition system, cooling system, lubrication system, exhaust system Transmission Systems: Manual transmission (Muncie), automatic transmission (Turbo-Hydramatic 350/400) overhaul and adjustments Drivetrain Systems: Clutch assembly, driveshaft, universal joints, rear axle assembly (differential, half-shafts) Suspension Systems: Front suspension (ball joints, control arms, coil springs, shock absorbers), rear suspension (leaf springs, trailing arms, shock absorbers) Steering Systems: Steering gear (manual and power), steering linkage, power steering pump and components Brake Systems: Front disc brakes, rear drum brakes, hydraulic system, parking brake Electrical Systems: 12-volt negative ground system, battery, charging system (alternator), starting system, ignition system, lighting, instrumentation, wiring diagrams Body Systems: Body construction, doors, windows, convertible top, interior trim, bumpers, grilles, exterior trim Heating And Air Conditioning: HVAC system components, operation, and servicing (if equipped) Procedures Maintenance Procedures: Oil changes, filter replacements, lubrication, tune-ups, fluid checks and replacements Repair Procedures: Component disassembly, inspection, repair, and reassembly for all major systems Troubleshooting Procedures: Diagnostic guides for common problems and malfunctions across all vehicle systems Alignment Procedures: Wheel alignment specifications and adjustments Electrical Diagnostics: Step-by-step troubleshooting for electrical issues using wiring diagrams Technical Depth Depth: Comprehensive rebuild and overhaul procedures for engine, transmission, and major mechanical components. ๐ Manual Specifications File File Format: PDF (Portable Document Format) Searchability: Searchable text for quick access to information Printability: Printable pages for use in the workshop Digital Quality: High-resolution scans of original factory documentation Binding Binding Type: N/A (Digital Download) Paper Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine 350 Engine Code: L46, L65, L68 (common designations for 350 variants) Displacement: 350 cubic inches (5.7 Liters) Configuration: V8 Horsepower: 290-390 HP (depending on specific L-code and carburetor configuration) Torque: 375-400 lb-ft (approximate) Fuel System: Rochester Quadrajet 4-barrel carburetor (most common) Ignition System: High-energy ignition (HEI) distributor (late 1969 models, but commonly retrofitted) Primary Engine 396 Engine Code: L36, L71, L89 (common designations for 396 variants) Displacement: 396 cubic inches (6.5 Liters) Configuration: V8 Horsepower: 325-435 HP (depending on specific L-code, carburetor, and aluminum heads) Torque: 410-460 lb-ft (approximate) Fuel System: Rochester Quadrajet 4-barrel carburetor (L36, L71); Tri-Power 3x2 barrel carburetors (L71); Aluminum intake with Quadrajet (L89) Ignition System: High-energy ignition (HEI) distributor (late 1969 models, but commonly retrofitted) ๐ง Transmission Standard Type: 4-speed manual (Muncie M20, M21, M22 'Rock Crusher') Optional Type: 3-speed automatic (Turbo-Hydramatic 350 or 400) Features Manual Gear Ratios: Varies by Muncie model (e.g., M20 wide ratio, M21 close ratio) Automatic Features: Torque converter lock-up (TH400), 'P-R-N-D-2-1' shift pattern Fluid Specifications Manual Fluid: GL-4 Gear Oil (e.g., SAE 80W-90) Automatic Fluid: Dexron-III (or equivalent) Automatic Transmission Fluid (ATF) ๐ Dimensions Exterior Length: 175.1 inches (444.8 mm) Width: 69.0 inches (175.3 mm) Height: 47.9 inches (121.7 mm) Wheelbase: 98.0 inches (248.9 mm) Weights Curb Weight: 3,135 - 3,450 lbs (approximate, depending on engine and options) ๐ก๏ธ Safety Features Ratings Crash Test Data: Not officially rated by modern NHTSA standards, but designed with structural integrity for its era. Active Features Braking System: Front disc brakes, rear drum brakes with power assist (optional) Steering System: Recirculating ball steering, optional power steering Passive Features Seat Belts: Standard lap belts, shoulder belts optional Body Construction: Fiberglass reinforced plastic (FRP) body on a ladder frame chassis ๐ก Technology Features Infotainment Audio System: AM/FM radio, optional AM/FM stereo, optional 8-track tape player. Speakers typically in doors and rear deck. Driver Assistance Features: Limited by modern standards; primarily focused on mechanical systems. No electronic driver aids. Connectivity Features: None (mechanical and analog systems). ๐ง Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 6 months (typical for the era, adjust for modern oils) Tune Up Interval: Every 12,000 miles or 12 months Transmission Fluid Change: Every 24,000 miles or 24 months Fluid Specifications Engine Oil Type: API Service SG or higher (e.g., SAE 10W-30 or 10W-40 recommended for modern use) Engine Oil Capacity: 5 Quarts (4.7 Liters) with filter Coolant Type: Ethylene Glycol based coolant (50/50 mixture with distilled water) Brake Fluid Type: DOT 3 or DOT 4 Hydraulic Brake Fluid Known Issues Common Problems: Carburetor adjustment issues, vacuum leaks, aging...
3,135 - 3,450 lbs (approximate, depending on engine and options)
๐ก๏ธ Safety Features
Ratings
Crash Test Data:
Not officially rated by modern NHTSA standards, but designed with structural integrity for its era.
Active Features
Braking System:
Front disc brakes, rear drum brakes with power assist (optional)
Steering System:
Recirculating ball steering, optional power steering
Passive Features
Seat Belts:
Standard lap belts, shoulder belts optional
Body Construction:
Fiberglass reinforced plastic (FRP) body on a ladder frame chassis
๐ก Technology Features
Infotainment
Audio System:
AM/FM radio, optional AM/FM stereo, optional 8-track tape player. Speakers typically in doors and rear deck.
Driver Assistance
Features:
Limited by modern standards; primarily focused on mechanical systems. No electronic driver aids.
Connectivity
Features:
None (mechanical and analog systems).
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months (typical for the era, adjust for modern oils)
Tune Up Interval:
Every 12,000 miles or 12 months
Transmission Fluid Change:
Every 24,000 miles or 24 months
Fluid Specifications
Engine Oil Type:
API Service SG or higher (e.g., SAE 10W-30 or 10W-40 recommended for modern use)
Engine Oil Capacity:
5 Quarts (4.7 Liters) with filter
Coolant Type:
Ethylene Glycol based coolant (50/50 mixture with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Common Problems:
Carburetor adjustment issues, vacuum leaks, aging rubber and plastic components, electrical gremlins, rear main seal leaks, clutch wear, potential for fiberglass degradation (e.g., cracking).
Technical Tips
Carburetor Tuning:
Emphasis on proper idle speed, mixture screw adjustment, and float level settings for optimal performance.
Ignition Timing:
Critical for engine performance and fuel economy; requires a timing light and understanding of vacuum/centrifugal advance.
๐ Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet's reputation for performance and innovation, dating back to its founding in 1911.
Model Evolution
C3 Generation:
The third generation (C3) of Corvette, introduced for the 1968 model year, continued through 1982. The 1969 model year brought subtle styling and mechanical refinements.
Production
Manufacturing Location:
St. Louis, Missouri, USA
Production Volume 1969:
38,762 units
๐ Awards & Recognition
Recognitions
Iconic Status:
Widely recognized as a classic American sports car and a collector's item.
Ratings
Appraisal Value:
Highly valued in the classic car market, with prices varying based on condition, rarity, and options.