🏷️ Basic Information Identification Make: Daewoo / Chevrolet Model: Kalos / Aveo Generation: First Generation (T200) Model Years Covered: 2002-2008 Codes Chassis Code: T200 👋 Introduction Market Position Segment: Subcompact car / Economy car Competitive Analysis Key Competitors: Hyundai Getz, Kia Rio, Ford Fiesta, Opel Corsa, Toyota Yaris Key Features Value Proposition: Affordable pricing, practical interior, and respectable fuel economy for its class. 📋 Manual Details Coverage Areas Regions Covered: Global (Daewoo/Chevrolet branding applicable) Page Count Estimated Pages: High (hundreds of pages, exact count not specified) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (assumed based on common availability) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, emissions control Transmission: Manual transmission, automatic transmission (if applicable to specific models within the range) Chassis: Suspension (front and rear), steering system, braking system (ABS if equipped) Electrical: Battery, charging system, starting system, lighting, instrumentation, power accessories, body control modules, wiring diagrams Body: Body panels, doors, windows, interior trim, HVAC system Procedures Included Maintenance: Scheduled maintenance, routine inspections, fluid changes, filter replacements, tune-ups Repair: Component removal, installation, and overhaul for all major systems Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation Diagnostics: On-board diagnostics (OBD-II) system, sensor testing, actuator testing Timing Belt Service: Detailed procedure for replacement (if applicable, as some Ecotec variants used timing chains). Brake System Overhaul: Includes caliper, rotor, drum, and shoe replacement procedures, bleeding procedures. Suspension Component Replacement: Struts, shocks, control arms, ball joints, tie rods, bushings. HVAC System Repair: Component replacement for blower motor, evaporator, condenser, heater core, and refrigerant recharge procedures. Electrical Component Testing: Alternator, starter motor, battery, sensors, actuators, fuses, relays. Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds. Includes detailed diagrams and step-by-step instructions. Torque Specifications: Extensive list of torque values for all critical fasteners. Diagrams And Illustrations: Hundreds of detailed photos and exploded view diagrams for clear visual guidance. 📊 Manual Specifications File Format Type: PDF Compatibility: Windows and macOS Print Quality Printable: Yes, single pages or entire manual Binding Type Type: Digital Download (Not a physical binding) Paper Type Type: Digital (N/A) Licensing Usage Rights: Unlimited use on multiple devices, no expiry date, no renewal fees ⚙️ Engine Specifications Primary Engine Engine Code: Ecotec (GM family) Displacement: 1.4L (1399 cc) / 1.6L (1598 cc) Configuration: Inline 4-cylinder, DOHC Performance Horsepower Range: Approximately 85-105 hp (depending on engine variant and market) Torque Range: Approximately 120-145 Nm (depending on engine variant and market) Fuel System Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: GM ECU (specific model to be detailed in manual) Emissions Control: Catalytic converter, oxygen sensors, EGR system (if equipped) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Clutch Type: Dry single plate (Manual) Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 (or equivalent, confirm in manual) Automatic Transmission Fluid: Dexron III (or equivalent, confirm in manual) 📐 Dimensions Exterior Length: Approx. 3890-3940 mm (depending on body style) Width: Approx. 1665-1670 mm Height: Approx. 1500-1525 mm Weights Curb Weight: Approx. 1040-1150 kg Gross Vehicle Weight Rating: Varies by model, detailed in manual 🛡️ Safety Features Ratings Crash Test Performance: Mixed results; Euro NCAP awarded 3 stars overall for early models. Specific safety equipment varied by market. Active Features Braking: Front ventilated discs, rear drums. Optional ABS available on higher trims/later models. Passive Features Airbags: Driver and front passenger airbags standard on many models. Side airbags optional or unavailable on base trims. Seatbelts: Three-point seatbelts with pretensioners in front. 💡 Technology Features Infotainment Features: Basic audio systems, often with CD player and AM/FM radio. Auxiliary input or USB may be present on later/higher trims. Driver Assistance Availability: Limited. ABS and traction control were optional or market-dependent. No advanced driver-assistance systems (ADAS). Connectivity Features: Basic Bluetooth connectivity for phone calls might be available on higher trims, but not a primary feature. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500-10,000 miles (12,000-15,000 km) or 12 months, whichever comes first. Refer to manual for specific recommendations. Air Filter Replacement: Recommended every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions. Spark Plug Replacement: Typically every 60,000-100,000 miles (96,000-160,000 km) for iridium/platinum plugs, shorter for conventional. Confirm in manual. Fluid Specifications Engine Oil Type: API SN/SP, ILSAC GF-5/GF-6, SAE 5W-30 or 10W-40 (confirm viscosity based on climate and engine variant in manual). Coolant Type: GM Type II Pink Coolant (or equivalent G11/G12 antifreeze). Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid: GM Power Steering Fluid or Dexron III ATF (verify in manual). Known Issues Common Problems: Transmission issues (especially automatic), electrical gremlins, suspension wear, interior rattles, potential catalytic converter issues. Engine Variations: The Ecotec engines are generally reliable...