Daewoo Korando 1996 Workshop Repair Service Manual
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๐ท๏ธ Basic Information Identification Make: Daewoo Model: Korando Year: 1996 Generation Generation Identifier: First Generation (C200) Codes Chassis Code: C200 ๐ Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Competitive Analysis Competitors 1996: Jeep Cherokee (XJ), Toyota RAV4 (early models), Suzuki Vitara, Mitsubishi Pajero Sport (early models) Key Features Vehicle Attributes: Body-on-frame construction, available 4WD, off-road capability, rugged design ๐ Manual Details Coverage Areas Covered Regions: Global (all models, engines, trim, and transmission types) Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as 'complete informational book') Manual Type Type: Workshop Repair Service Manual Language Primary Language: English Format Digital Format: PDF ๐ Manual Coverage Systems Covered Engine Systems: Engine Service/Repair, Engine Control System, Fuel Injection/Fuel System, Cooling System, Emission System Drivetrain Systems: Transmission Service/Repair, Differential/Drive, Axle Chassis And Suspension: Suspension, Steering, Brake System, Chassis/Body Electrical And Comfort: Electrical System, Wiring Diagram, Heater/Air Conditioning, Restraint System, Interior Procedures Included Diagnostic Procedures: Troubleshooting, Electrical System Diagnostics, Engine Diagnostics Maintenance Procedures: General Maintenance, Periodic Lubrication, Fluid Changes, Filter Replacements Repair Procedures: Detailed repair procedures for all covered systems, including disassembly, assembly, and reinstallation Technical Depth Depth: Comprehensive; covers routine maintenance to in-depth repairs and diagnostics, mirroring professional shop practices ๐ Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Features Zoom Capability: Zoom IN/OUT Searchability: Likely searchable text within PDF (standard for quality manuals) โ๏ธ Engine Specifications Primary Engine Engine Options: Likely 2.0L (G20TB) gasoline engine and potentially a diesel option (e.g., 2.3L or 2.5L diesel, common in early Korandos). Specific engine codes for the 1996 model year are not detailed in the product info but are covered by the manual. Performance Horsepower Range: Estimated 110-130 hp for gasoline, 75-95 hp for diesel (typical for the era and engine sizes) Torque Range: Estimated 120-140 lb-ft for gasoline, 110-140 lb-ft for diesel Fuel System Fuel Delivery: Likely multi-point fuel injection (MPI) for gasoline engines, direct injection or indirect injection for diesel ๐ง Transmission Standard Transmission Options: Likely a 5-speed manual transmission as standard. The manual covers all transmission types. Optional Optional Transmission: Likely a 4-speed automatic transmission as an option. Features Drivetrain: Part-time 4WD system (likely with manual or electronic transfer case engagement) is a core feature of the Korando, with RWD also available. ๐ Dimensions Exterior Body Styles: 2-door convertible soft-top, 2-door hardtop wagon, and potentially a 4-door wagon/SUV variant (though 2-door was more prevalent for C200 in early years). Weights Curb Weight: Approximately 3,500 - 4,000 lbs (1,588 - 1,814 kg), depending on configuration. ๐ก๏ธ Safety Features Ratings Crash Test Results: Specific crash test ratings for the 1996 Daewoo Korando are not widely publicized. However, safety features of the era would have included basic seatbelts and potentially driver airbags on higher trims. Active Features Braking System: Front disc brakes, rear drum brakes are typical. ABS might have been an option on higher trims. Passive Features Restraint System: Seat belts (3-point in front, 2-point or 3-point in rear), potential for driver airbag. ๐ก Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, possibly an optional CD player. Speaker configuration varied by trim. Driver Assistance ABS: Anti-lock Braking System (ABS) may have been available as an option on higher trim levels. Connectivity Connectivity Features: Limited to basic power accessories (windows, mirrors if equipped). No modern connectivity features like Bluetooth or USB. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. Refer to manual for precise intervals. Fluid Specifications Engine Oil Specification: Likely API SG or SH rated, viscosity 10W-30 or 10W-40. Refer to manual for exact specification and capacity. Coolant Specification: Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for type and capacity. Transmission Fluid Specification Manual: GL-4 or GL-5 gear oil, viscosity 75W-90 or 80W-90. Refer to manual for exact specification and capacity. Transmission Fluid Specification Automatic: Dexron II or III compatible ATF. Refer to manual for exact specification and capacity. Known Issues Common Problems: Potential issues for this era and model may include rust, suspension component wear, electrical gremlins, and aging of rubber hoses and seals. Early Daewoo vehicles sometimes had mixed build quality. The manual will detail specific troubleshooting. ๐ Vehicle History Brand Heritage Daewoo Origins: Daewoo Motor Company was a South Korean manufacturer, established in 1982, that produced a range of vehicles. The Korando was one of its significant models. Model Evolution Korando Lineage: The Korando nameplate dates back to the 1970s (originally as a licensed Jeep CJ) and was re-introduced as the C200 for the 1996 model year, significantly redesigned and marketed as a modern compact SUV. Production Manufacturing Location: South Korea Production Period: 1996-2006 (for the...
Troubleshooting, Electrical System Diagnostics, Engine Diagnostics
Maintenance Procedures:
General Maintenance, Periodic Lubrication, Fluid Changes, Filter Replacements
Repair Procedures:
Detailed repair procedures for all covered systems, including disassembly, assembly, and reinstallation
Technical Depth
Depth:
Comprehensive; covers routine maintenance to in-depth repairs and diagnostics, mirroring professional shop practices
๐ Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Features
Zoom Capability:
Zoom IN/OUT
Searchability:
Likely searchable text within PDF (standard for quality manuals)
โ๏ธ Engine Specifications
Primary Engine
Engine Options:
Likely 2.0L (G20TB) gasoline engine and potentially a diesel option (e.g., 2.3L or 2.5L diesel, common in early Korandos). Specific engine codes for the 1996 model year are not detailed in the product info but are covered by the manual.
Performance
Horsepower Range:
Estimated 110-130 hp for gasoline, 75-95 hp for diesel (typical for the era and engine sizes)
Torque Range:
Estimated 120-140 lb-ft for gasoline, 110-140 lb-ft for diesel
Fuel System
Fuel Delivery:
Likely multi-point fuel injection (MPI) for gasoline engines, direct injection or indirect injection for diesel
๐ง Transmission
Standard
Transmission Options:
Likely a 5-speed manual transmission as standard. The manual covers all transmission types.
Optional
Optional Transmission:
Likely a 4-speed automatic transmission as an option.
Features
Drivetrain:
Part-time 4WD system (likely with manual or electronic transfer case engagement) is a core feature of the Korando, with RWD also available.
๐ Dimensions
Exterior
Body Styles:
2-door convertible soft-top, 2-door hardtop wagon, and potentially a 4-door wagon/SUV variant (though 2-door was more prevalent for C200 in early years).
Weights
Curb Weight:
Approximately 3,500 - 4,000 lbs (1,588 - 1,814 kg), depending on configuration.
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Specific crash test ratings for the 1996 Daewoo Korando are not widely publicized. However, safety features of the era would have included basic seatbelts and potentially driver airbags on higher trims.
Active Features
Braking System:
Front disc brakes, rear drum brakes are typical. ABS might have been an option on higher trims.
Passive Features
Restraint System:
Seat belts (3-point in front, 2-point or 3-point in rear), potential for driver airbag.
๐ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, possibly an optional CD player. Speaker configuration varied by trim.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may have been available as an option on higher trim levels.
Connectivity
Connectivity Features:
Limited to basic power accessories (windows, mirrors if equipped). No modern connectivity features like Bluetooth or USB.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. Refer to manual for precise intervals.
Fluid Specifications
Engine Oil Specification:
Likely API SG or SH rated, viscosity 10W-30 or 10W-40. Refer to manual for exact specification and capacity.
Coolant Specification:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for type and capacity.
Transmission Fluid Specification Manual:
GL-4 or GL-5 gear oil, viscosity 75W-90 or 80W-90. Refer to manual for exact specification and capacity.
Transmission Fluid Specification Automatic:
Dexron II or III compatible ATF. Refer to manual for exact specification and capacity.
Known Issues
Common Problems:
Potential issues for this era and model may include rust, suspension component wear, electrical gremlins, and aging of rubber hoses and seals. Early Daewoo vehicles sometimes had mixed build quality. The manual will detail specific troubleshooting.
๐ Vehicle History
Brand Heritage
Daewoo Origins:
Daewoo Motor Company was a South Korean manufacturer, established in 1982, that produced a range of vehicles. The Korando was one of its significant models.
Model Evolution
Korando Lineage:
The Korando nameplate dates back to the 1970s (originally as a licensed Jeep CJ) and was re-introduced as the C200 for the 1996 model year, significantly redesigned and marketed as a modern compact SUV.
Production
Manufacturing Location:
South Korea
Production Period:
1996-2006 (for the C200 generation, though sales varied by region).
๐ Awards & Recognition
Recognitions
Awards And Ratings:
Specific awards or high-profile ratings for the 1996 Daewoo Korando are not widely documented. Its market reception was moderate, often overshadowed by more established Japanese and American competitors.