Daewoo Leganza 1997-2002 WSM Service Manual Repair
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๐ท๏ธ Basic Information Identification Make: Daewoo Model: Leganza Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 ๐ Introduction Market Position Segment: Mid-size sedan, competing in a segment dominated by Japanese and European manufacturers. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Mondeo, Opel Vectra, Volkswagen Passat. Key Features Design Philosophy: Designed with European styling influences, aiming for a balance of comfort, performance, and value. Target Audience: Families and individuals seeking a well-equipped and stylish sedan at a competitive price point. ๐ Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Page Count Estimated Page Count: High (typical WSMs are 1000+ pages) Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, component identification for all engine variants. Transmission: Repair and maintenance for both automatic and manual transmissions, including fluid specifications. Braking System: ABS, hydraulic systems, disc/drum brake servicing, component replacement. Suspension And Steering: Front/rear suspension, power steering system, alignment specifications. Electrical System: Wiring diagrams, component testing, diagnostics for lighting, ignition, charging, starting, and accessories. Body And Chassis: Body panel repair, chassis components, door/window mechanisms, interior trim. HVAC: Air conditioning system diagnostics, refrigerant handling, heater core replacement. Fuel System: Fuel injection system diagnostics, pump and injector service, fuel tank procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement. Major Repairs: Engine rebuilds, transmission overhauls, brake caliper replacement. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides. Component Replacement: Step-by-step guides for replacing common wear items and major components. Technical Depth Depth: Professional/Factory Level Diagnostics: In-depth diagnostic procedures, including reading diagnostic trouble codes (DTCs) and sensor data interpretation. Specifications: Detailed torque specifications, clearances, tolerances, and adjustment procedures. ๐ Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for efficient information retrieval. Print Quality Quality: Professional quality, suitable for printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) โ๏ธ Engine Specifications Primary Engine Engine Code And Type: T20SED (Ecotec-derived 2.0L DOHC Inline-4) Performance Horsepower Ps: Approx. 130-135 PS (may vary slightly by market/emission standards) Torque Nm: Approx. 175-185 Nm (may vary) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (RON 95 recommended) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Dexron / Prestone compatible green coolant, 50/50 mix with distilled water) ๐ง Transmission Standard Transmission Type: 4-speed Automatic (optional) / 5-speed Manual (standard on some trims) Optional Transmission Type Optional: 4-speed Automatic Features Automatic Transmission Features: Electronically controlled, with torque converter lock-up. Fluid Specifications Automatic Transmission Fluid Type: Dexron III (GM specification, typically red in color) Manual Transmission Fluid Type: GL-4 or GL-5 gear oil (e.g., 75W-90 or 80W-90) ๐ Dimensions Exterior Length Mm: Approx. 4705 mm Width Mm: Approx. 1775 mm Height Mm: Approx. 1410 mm Weights Curb Weight Kg: Approx. 1350-1450 kg (depending on transmission and trim) Gross Vehicle Weight Rating Kg: Approx. 1800-1900 kg ๐ก๏ธ Safety Features Ratings Crash Test Performance: Limited public data from official agencies for this specific model year and brand during its production run. Refer to the manual for manufacturer-specific safety system details. Active Features ABS: Anti-lock Braking System (ABS) available on higher trims or as an option. Passive Features Airbags: Driver and front passenger airbags standard on most models. Seatbelts: 3-point ELR seatbelts with pretensioners for front occupants. ๐ก Technology Features Infotainment Audio System: Factory fitted AM/FM stereo with CD player and/or cassette tape deck, basic speaker configuration. Display: Basic digital or analog climate controls, simple instrument cluster display. Driver Assistance Cruise Control: Available on higher trim levels. Parking Assistance: Rear parking sensors were not commonly available or standard during this period. Connectivity Bluetooth: Not available on factory systems of this era. Usb: Not available on factory systems of this era. ๐ง Maintenance Service Intervals Engine Oil And Filter: Every 7,500 - 10,000 miles or 6-12 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Every 15,000 - 20,000 miles or 12-24 months. Spark Plug Replacement: Every 40,000 - 60,000 miles (depending on spark plug type, e.g., Iridium plugs may last longer). Timing Belt Replacement: Crucial! Typically every 60,000 - 100,000 miles or 5-7 years. Failure can cause catastrophic engine damage (interference engine). Consult manual for exact interval and procedure. Fluid Specifications Engine Oil Type And Viscosity: API SG/SH or higher, SAE 10W-40 or 10W-30 (check manual for exact recommended viscosity based on ambient temperature). Engine Oil Capacity Liters: Approx. 4.5 - 5.0 liters (including filter). Coolant Capacity Liters: Approx. 7.0 - 7.5 liters. Known Issues Engine: Potential for oil leaks (valve cover gasket, crank seals), timing belt issues if not replaced per schedule, carbon build-up on intake valves in high-mileage examples. Electrical: Issues with window regulators, central locking actuators, and alternator/starter motor reliability can occur over time. Suspension:...
Diagnostic flowcharts and symptom-based troubleshooting guides.
Component Replacement:
Step-by-step guides for replacing common wear items and major components.
Technical Depth
Depth:
Professional/Factory Level
Diagnostics:
In-depth diagnostic procedures, including reading diagnostic trouble codes (DTCs) and sensor data interpretation.
Specifications:
Detailed torque specifications, clearances, tolerances, and adjustment procedures.
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Quality:
Professional quality, suitable for printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
โ๏ธ Engine Specifications
Primary Engine
Engine Code And Type:
T20SED (Ecotec-derived 2.0L DOHC Inline-4)
Performance
Horsepower Ps:
Approx. 130-135 PS (may vary slightly by market/emission standards)
Torque Nm:
Approx. 175-185 Nm (may vary)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (RON 95 recommended)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Dexron / Prestone compatible green coolant, 50/50 mix with distilled water)
๐ง Transmission
Standard
Transmission Type:
4-speed Automatic (optional) / 5-speed Manual (standard on some trims)
Optional
Transmission Type Optional:
4-speed Automatic
Features
Automatic Transmission Features:
Electronically controlled, with torque converter lock-up.
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron III (GM specification, typically red in color)
Manual Transmission Fluid Type:
GL-4 or GL-5 gear oil (e.g., 75W-90 or 80W-90)
๐ Dimensions
Exterior
Length Mm:
Approx. 4705 mm
Width Mm:
Approx. 1775 mm
Height Mm:
Approx. 1410 mm
Weights
Curb Weight Kg:
Approx. 1350-1450 kg (depending on transmission and trim)
Gross Vehicle Weight Rating Kg:
Approx. 1800-1900 kg
๐ก๏ธ Safety Features
Ratings
Crash Test Performance:
Limited public data from official agencies for this specific model year and brand during its production run. Refer to the manual for manufacturer-specific safety system details.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims or as an option.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models.
Seatbelts:
3-point ELR seatbelts with pretensioners for front occupants.
๐ก Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with CD player and/or cassette tape deck, basic speaker configuration.
Display:
Basic digital or analog climate controls, simple instrument cluster display.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Assistance:
Rear parking sensors were not commonly available or standard during this period.
Connectivity
Bluetooth:
Not available on factory systems of this era.
Usb:
Not available on factory systems of this era.
๐ง Maintenance
Service Intervals
Engine Oil And Filter:
Every 7,500 - 10,000 miles or 6-12 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Every 15,000 - 20,000 miles or 12-24 months.
Spark Plug Replacement:
Every 40,000 - 60,000 miles (depending on spark plug type, e.g., Iridium plugs may last longer).
Timing Belt Replacement:
Crucial! Typically every 60,000 - 100,000 miles or 5-7 years. Failure can cause catastrophic engine damage (interference engine). Consult manual for exact interval and procedure.
Fluid Specifications
Engine Oil Type And Viscosity:
API SG/SH or higher, SAE 10W-40 or 10W-30 (check manual for exact recommended viscosity based on ambient temperature).
Engine Oil Capacity Liters:
Approx. 4.5 - 5.0 liters (including filter).
Coolant Capacity Liters:
Approx. 7.0 - 7.5 liters.
Known Issues
Engine:
Potential for oil leaks (valve cover gasket, crank seals), timing belt issues if not replaced per schedule, carbon build-up on intake valves in high-mileage examples.
Electrical:
Issues with window regulators, central locking actuators, and alternator/starter motor reliability can occur over time.
Suspension:
Worn bushings, ball joints, and struts are common on higher mileage vehicles, affecting ride quality and handling.
HVAC:
Compressor clutch failure, blower motor issues, and leaks in the A/C system are not uncommon.
๐ Vehicle History
Brand Heritage
Parent Company:
Daewoo Motors, a South Korean automotive manufacturer, formerly part of the Daewoo Group.
Model Evolution
Development Basis:
Developed on a platform shared with the Opel Vectra B, reflecting GM's strategic partnership with Daewoo.
Design Origin:
Styled by Giorgetto Giugiaro of Italdesign, giving it a distinctive European flair.
Production
Production Period:
1997-2002
Manufacturing Locations:
South Korea (primarily)
๐ Awards & Recognition
Recognitions
Industry Awards:
Limited notable industry awards or recognitions specific to the Leganza model or brand during its relatively short lifespan in many markets. Focus was on offering value and European styling.