DAF CF65 CF75 CF85 CF Series Truck Workshop Repair Manual
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🏷️ Basic Information Identification Make: DAF Model Series: CF Series Specific Models Covered: CF65, CF75, CF85 Codes Chassis Identifier Start Range: 0E621376 Chassis Identifier End Range: Pre-2007 👋 Introduction Market Position Vehicle Segment: Medium-duty and Heavy-duty Trucks Target Audience: Fleet maintenance managers, independent workshops, DAF dealerships, owner-operators. Competitive Analysis Key Competitors: Scania, Volvo, Mercedes-Benz, MAN (in the heavy-duty truck segment). Key Features Comprehensiveness: Extensive coverage of all major vehicle systems for repair and maintenance. Diagnostic Integration: Directly references and supports the Davie diagnostic tool, a crucial aspect of DAF servicing. Model Range Coverage: Consolidates information for multiple CF series models (CF65, CF75, CF85) for a specific era. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Maintenance Diagnostic Coverage: Davie Diagnostic System Group Coverage: • Technical Data • CE, PE and XE Engine Series • Gearbox Systems • Fuel, Intake and Exhaust Systems • Electrical Equipment • Braking System • Steering System • Rear Axles • Suspension Systems Model Specific Maintenance: • CF65 Maintenance • CF75 Maintenance • CF85 Maintenance Specialized Coverage: Special Tools Page Count Estimated Page Count: Detailed page count not specified, but comprehensive for full workshop coverage. Manual Type Type: Workshop Repair Manual Language Language: Likely English (standard for global manuals, but not explicitly stated) Format Format: PDF Version 📖 Manual Coverage Systems Covered Powertrain: • CE, PE, XE Engine Series • Gearbox • Fuel System • Intake System • Exhaust System Chassis: • Braking System • Steering System • Rear Axles • Suspension Systems Electrical: Electrical Equipment (with chassis split for different builds) Procedures Included Diagnostic Procedures: Troubleshooting and fault finding using Davie Diagnostic System Repair Procedures: Step-by-step repair instructions for all covered systems Maintenance Procedures: Scheduled maintenance tasks and procedures for CF65, CF75, and CF85 models Technical Data Access: Access to technical specifications, torque values, clearances, etc. Special Tool Usage: Information on the use of specialized tools required for repairs and maintenance Technical Depth Depth: Comprehensive workshop-level detail, suitable for certified technicians and experienced mechanics. Diagnostic Capabilities: In-depth diagnostic procedures leveraging the Davie system, essential for modern truck fault finding. Rebuilding Scope: Covers component removal, disassembly, inspection, repair, and reassembly. 📊 Manual Specifications File Format Format Type: PDF Searchability: Typically searchable text within PDFs for efficient information retrieval. Print Quality Recommendation: Printable on demand, quality depends on user's printer. Binding Type Type: Not Applicable (Digital PDF) Paper Type Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Series Covered: CE, PE, XE Engine Series Engine Details Scope: Includes technical data, maintenance, and repair procedures for these engine families. Performance Typical Hp Range: Varies significantly by model (CF65 typically 220-310 HP, CF75 typically 250-340 HP, CF85 typically 310-530 HP) for the pre-2007 era. Typical Torque Range: Varies significantly by model and engine variant, critical data within the manual. Fuel System Fuel System Type: Likely common rail diesel injection (CRDI) for these Euro 3/4 compliant engines of that era. Fuel Specifications: Manual will specify required diesel fuel grades and any additive recommendations. Cooling System Coolant Type: Manual will specify approved coolant types and mixing ratios (e.g., G12/G13 equivalent). Lubrication Oil Type And Capacity: Manual will detail specific engine oil specifications (e.g., ACEA E4/E5/E6) and refill capacities. 🔧 Transmission Standard Transmission Types: Likely ZF Astronic automated manual transmissions (AS-Tronic) and manual gearboxes. Optional Transmission Variants: Various gear ratios and torque capacities depending on the specific CF model and application. Features Gearbox Coverage: Detailed repair and maintenance procedures for the gearboxes used in CF series. Fluid Specifications Transmission Fluid: Manual will specify required transmission fluid type (e.g., ATF or gear oil) and capacity. 📐 Dimensions Exterior Cab Configurations: Various cab types available (e.g., Day Cab, Sleeper Cab), manual will provide dimensional data for each. Weights Gross Vehicle Weight Rating: Range from approximately 18,000 kg (CF65) up to 44,000 kg (CF85 GCW), depending on configuration and regulations. Curb Weight: Highly variable based on configuration, chassis, engine, and cab; manual will provide specific data. Wheelbase Wheelbase Options: Multiple wheelbase options available to suit various applications, detailed in the manual. 🛡️ Safety Features Ratings Crash Test Data: Specific crash safety ratings for these truck models are not typically published in the same way as passenger cars, but the manual covers safety-critical systems. Active Features Braking System Coverage: Comprehensive coverage of air braking systems (ABS, EBL, potentially ASC/ESC depending on configuration), drum/disc brakes, air dryer, and related components. Steering System Coverage: Details on hydraulic power steering system, steering gear, and linkages. Passive Features Seatbelt Information: Manual will cover inspection, adjustment, and replacement of seatbelts and related anchorages. Lighting System: Detailed information on headlamps, tail lamps, auxiliary lighting, and wiring diagrams. 💡 Technology Features Infotainment Radio Systems: Basic radio/CD players, potentially with auxiliary inputs. Manual will cover basic operation and fuse locations. Driver Assistance ABS Coverage: Anti-lock Braking System operation, diagnostics,...
Scania, Volvo, Mercedes-Benz, MAN (in the heavy-duty truck segment).
Key Features
Comprehensiveness:
Extensive coverage of all major vehicle systems for repair and maintenance.
Diagnostic Integration:
Directly references and supports the Davie diagnostic tool, a crucial aspect of DAF servicing.
Model Range Coverage:
Consolidates information for multiple CF series models (CF65, CF75, CF85) for a specific era.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Maintenance
Diagnostic Coverage:
Davie Diagnostic System
Group Coverage:
• Technical Data
• CE, PE and XE Engine Series
• Gearbox Systems
• Fuel, Intake and Exhaust Systems
• Electrical Equipment
• Braking System
• Steering System
• Rear Axles
• Suspension Systems
Model Specific Maintenance:
• CF65 Maintenance
• CF75 Maintenance
• CF85 Maintenance
Specialized Coverage:
Special Tools
Page Count
Estimated Page Count:
Detailed page count not specified, but comprehensive for full workshop coverage.
Manual Type
Type:
Workshop Repair Manual
Language
Language:
Likely English (standard for global manuals, but not explicitly stated)
Format
Format:
PDF Version
📖 Manual Coverage
Systems Covered
Powertrain:
• CE, PE, XE Engine Series
• Gearbox
• Fuel System
• Intake System
• Exhaust System
Chassis:
• Braking System
• Steering System
• Rear Axles
• Suspension Systems
Electrical:
Electrical Equipment (with chassis split for different builds)
Procedures Included
Diagnostic Procedures:
Troubleshooting and fault finding using Davie Diagnostic System
Repair Procedures:
Step-by-step repair instructions for all covered systems
Maintenance Procedures:
Scheduled maintenance tasks and procedures for CF65, CF75, and CF85 models
Technical Data Access:
Access to technical specifications, torque values, clearances, etc.
Special Tool Usage:
Information on the use of specialized tools required for repairs and maintenance
Technical Depth
Depth:
Comprehensive workshop-level detail, suitable for certified technicians and experienced mechanics.
Diagnostic Capabilities:
In-depth diagnostic procedures leveraging the Davie system, essential for modern truck fault finding.
Rebuilding Scope:
Covers component removal, disassembly, inspection, repair, and reassembly.
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Typically searchable text within PDFs for efficient information retrieval.
Print Quality
Recommendation:
Printable on demand, quality depends on user's printer.
Binding Type
Type:
Not Applicable (Digital PDF)
Paper Type
Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Series Covered:
CE, PE, XE Engine Series
Engine Details Scope:
Includes technical data, maintenance, and repair procedures for these engine families.
Performance
Typical Hp Range:
Varies significantly by model (CF65 typically 220-310 HP, CF75 typically 250-340 HP, CF85 typically 310-530 HP) for the pre-2007 era.
Typical Torque Range:
Varies significantly by model and engine variant, critical data within the manual.
Fuel System
Fuel System Type:
Likely common rail diesel injection (CRDI) for these Euro 3/4 compliant engines of that era.
Fuel Specifications:
Manual will specify required diesel fuel grades and any additive recommendations.
Cooling System
Coolant Type:
Manual will specify approved coolant types and mixing ratios (e.g., G12/G13 equivalent).
Lubrication
Oil Type And Capacity:
Manual will detail specific engine oil specifications (e.g., ACEA E4/E5/E6) and refill capacities.
🔧 Transmission
Standard
Transmission Types:
Likely ZF Astronic automated manual transmissions (AS-Tronic) and manual gearboxes.
Optional
Transmission Variants:
Various gear ratios and torque capacities depending on the specific CF model and application.
Features
Gearbox Coverage:
Detailed repair and maintenance procedures for the gearboxes used in CF series.
Fluid Specifications
Transmission Fluid:
Manual will specify required transmission fluid type (e.g., ATF or gear oil) and capacity.
📐 Dimensions
Exterior
Cab Configurations:
Various cab types available (e.g., Day Cab, Sleeper Cab), manual will provide dimensional data for each.
Weights
Gross Vehicle Weight Rating:
Range from approximately 18,000 kg (CF65) up to 44,000 kg (CF85 GCW), depending on configuration and regulations.
Curb Weight:
Highly variable based on configuration, chassis, engine, and cab; manual will provide specific data.
Wheelbase
Wheelbase Options:
Multiple wheelbase options available to suit various applications, detailed in the manual.
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash safety ratings for these truck models are not typically published in the same way as passenger cars, but the manual covers safety-critical systems.
Active Features
Braking System Coverage:
Comprehensive coverage of air braking systems (ABS, EBL, potentially ASC/ESC depending on configuration), drum/disc brakes, air dryer, and related components.
Steering System Coverage:
Details on hydraulic power steering system, steering gear, and linkages.
Passive Features
Seatbelt Information:
Manual will cover inspection, adjustment, and replacement of seatbelts and related anchorages.
Lighting System:
Detailed information on headlamps, tail lamps, auxiliary lighting, and wiring diagrams.
💡 Technology Features
Infotainment
Radio Systems:
Basic radio/CD players, potentially with auxiliary inputs. Manual will cover basic operation and fuse locations.
Driver Assistance
ABS Coverage:
Anti-lock Braking System operation, diagnostics, and repair procedures.
Tachograph:
While not a repair item in the manual, it might cover related electrical connections or fuse protection.
Connectivity
Diagnostic Interface:
OBD-II or proprietary DAF diagnostic port for use with the Davie system.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Intervals typically range from 40,000 to 80,000 km or annually, depending on operating conditions and oil specification; manual will provide definitive schedules.
Air Filter Replacement:
Scheduled replacement based on mileage or visual inspection of clogging; manual will detail intervals and indicators.
Fuel Filter Replacement:
Regular replacement is critical for engine longevity, intervals will be specified in the manual.
Brake System Checks:
Regular inspections of brake pads, discs, air lines, and system pressures are crucial; the manual will outline these checks.
Fluid Specifications
Engine Oil Specification:
e.g., ACEA E4, E5, E6, E7; manual will provide specific DAF approved oils.
Coolant Specification:
e.g., DAF 74002, based on ethylene glycol with specific inhibitor packages.
Transmission Fluid Specification:
Depends on gearbox type, e.g., ZF TE-ML 01 or 02 series fluids, or specific ATF.
Brake Fluid Specification:
Typically DOT 4 or equivalent heavy-duty air brake fluid.
Known Issues
Common Wear Items:
Brake components, suspension bushings, clutch (if manual transmission), DPF (if fitted on later models), turbocharger seals.
Electrical Gremlins:
Can occur on any vehicle of this age; manual's electrical section and wiring diagrams are invaluable for diagnosis.
Diagnostic System Importance:
Crucial for troubleshooting engine and transmission faults, component failures, and sensor issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
DAF Trucks N.V. (a PACCAR company)
Model Evolution
Cf Series Introduction:
The CF series was introduced in the late 1990s, evolving from the earlier 65, 75, and 85 series. This manual covers the generation leading up to the 2007 model year updates.
Predecessor Models:
Built upon the legacy of previous DAF truck generations, incorporating improved technology and emissions compliance.
Production
Production Era Covered:
Vehicles up to and including the 2007 model year.
Manufacturing Locations:
DAF trucks are primarily manufactured in Eindhoven, Netherlands, and Westerlo, Belgium.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific CF models may not have won 'Truck of the Year' outright for this exact period, DAF consistently ranks high in reliability and fleet appeal awards.
Ratings
Industry Reputation:
DAF is known for robust engineering, fuel efficiency, and driver comfort, making the CF series a popular choice in its segment.
Certifications
Emissions Compliance:
Vehicles covered would meet Euro 3 and potentially early Euro 4 emissions standards, with the manual detailing related systems.