🏷️ Basic Information Identification Make: DAF Model: CF75 Model Designation: CF75 Series 👋 Introduction Market Position Target Audience: Independent auto service professionals, fleet maintenance departments, and DAF CF75 owners with basic to advanced mechanical skills. Value Proposition: Provides dealership-level repair and maintenance information, enabling cost savings on repairs and improved vehicle longevity. Competitive Analysis Differentiation: Vehicle-specific, not generic. Contains the exact same procedures and specifications used by authorized DAF technicians. Key Features Instruction Style: Step-by-step instructions, accompanied by diagrams, illustrations, and wiring schematics for clarity and ease of use. Content Completeness: Complete and intact, with no missing or corrupt parts/pages, covering all major topics. Ease Of Use: Designed for clarity, accuracy, and conciseness, making it accessible to individuals with basic mechanical knowledge. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Diagnostic Coverage: Troubleshooting, Fault Diagnosis Maintenance Coverage: Scheduled Maintenance, Routine Servicing Component Coverage: Engine Mechanical & Electrical, Fuel System, Emission Control, Clutch, Transaxle (Manual & Automatic), Driveshaft & Axle, Suspension, Steering, Brakes, Body (Interior & Exterior), Body Electrical, HVAC Page Count Estimated Page Count: Varies by specific model year and engine variant, but comprehensive workshop manuals typically range from 1,500 to 3,000+ pages. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical System: Detailed procedures for engine assembly, disassembly, timing, valve train, lubrication, cooling, and cylinder head service. Engine Electrical System: Wiring diagrams, component testing, ignition system, starting and charging systems, sensor testing, and ECU diagnostics. Emission Control System: Catalytic converters, EGR systems, O2 sensors, diagnostic trouble codes related to emissions. Fuel System: Fuel injection systems (common rail diesel), fuel pumps, injectors, fuel filters, fuel lines, and associated sensors. Clutch System: Clutch assembly, hydraulic clutch system service, adjustments, and replacement. Manual Transaxle System: Gearbox overhaul, component replacement, lubrication, and shift mechanism adjustments. Automatic Transaxle System: Transmission fluid service, torque converter, valve body, electronic control unit (ECU) diagnostics, and component replacement. Driveshaft And Axle: Driveshaft balancing, U-joint replacement, differential service, axle shaft repair, and hub bearing maintenance. Suspension System: Springs, shock absorbers, control arms, bushings, alignment specifications, and related component replacement. Steering System: Power steering system, steering gear, tie rods, steering column, and related hydraulic components. Restraint System: Airbag system diagnostics, seatbelt maintenance, and SRS component replacement. Brake System: Brake pad and disc replacement, caliper service, hydraulic system bleeding, ABS system diagnostics, and parking brake adjustments. Body Interior And Exterior: Body panel repair, door mechanism service, interior trim removal and installation, glass replacement, and exterior trim. Body Electrical System: Lighting systems, power windows, door locks, central locking, instrument cluster, and wiring harness repairs. Heating Ventilation Air Conditioning: HVAC system operation, refrigerant handling, compressor service, climate control unit diagnostics, and cabin filter replacement. Procedures Included Maintenance Procedures: Oil and filter changes, fluid level checks and top-ups, lubrication, filter replacements (air, fuel, cabin), spark plug replacement (if applicable), belt inspections and replacement. Repair Procedures: Step-by-step instructions for component replacement, system overhauls, and major repair tasks across all covered systems. Troubleshooting Procedures: Systematic diagnostic guides for identifying and resolving common and complex faults, often including flowcharts and symptom-based diagnosis. Diagnostic Information: Diagnostic Trouble Codes (DTCs), sensor data interpretation, and testing procedures for various electronic control units (ECUs). Wiring Schematics: Comprehensive electrical wiring diagrams for all vehicle systems, aiding in diagnosis and repair of electrical faults. Technical Depth Depth Of Coverage: Highly detailed, covering everything from basic scheduled maintenance to complete engine and transmission rebuilds. Essential for professional technicians and serious DIY enthusiasts. Data Accuracy: Vehicle-specific, manufacturer-provided data, ensuring accuracy for all specifications and procedures. Diagnostic Tools Required: Mentions required diagnostic tools and equipment, including scan tools for electronic diagnostics. 📊 Manual Specifications File Format File Format: PDF Accessibility: Viewable on PC, Mac, phones, and ebook readers (e.g., Kindle). Print Quality Printability: All pages are printable, allowing users to print specific sections as needed. Output Resolution: Designed for clear reproduction when printed, ensuring legibility of text and diagrams. Binding Type Binding Type: Digital (PDF format, no physical binding) Paper Type Paper Type: Not applicable (digital format), but intended for printing on standard paper. Software Requirements Reader Requirement: Adobe PDF Reader Operating System Compatibility: All Versions of Windows and Mac ⚙️ Engine Specifications Primary Engine Engine Type: Diesel (DAF typically uses PACCAR PX-series engines for this class, specific to CF75. Exact engine codes require model year lookup.) Engine Family: Likely PACCAR PX-5, PX-7, or similar Euro standards compliant diesel engines. Performance Horsepower Range: Typically ranges from 180 HP to 330 HP depending on the specific engine variant and model year. Torque Range: Torque figures vary significantly with engine displacement, generally from around 700 Nm to over 1200 Nm. Fuel System Fuel Injection System: Common Rail Direct Injection (CRDI) is standard for modern DAF diesel engines. Emission Standards: Adheres to relevant Euro...
Springs, shock absorbers, control arms, bushings, alignment specifications, and related component replacement.
Steering System:
Power steering system, steering gear, tie rods, steering column, and related hydraulic components.
Restraint System:
Airbag system diagnostics, seatbelt maintenance, and SRS component replacement.
Brake System:
Brake pad and disc replacement, caliper service, hydraulic system bleeding, ABS system diagnostics, and parking brake adjustments.
Body Interior And Exterior:
Body panel repair, door mechanism service, interior trim removal and installation, glass replacement, and exterior trim.
Body Electrical System:
Lighting systems, power windows, door locks, central locking, instrument cluster, and wiring harness repairs.
Heating Ventilation Air Conditioning:
HVAC system operation, refrigerant handling, compressor service, climate control unit diagnostics, and cabin filter replacement.
Procedures Included
Maintenance Procedures:
Oil and filter changes, fluid level checks and top-ups, lubrication, filter replacements (air, fuel, cabin), spark plug replacement (if applicable), belt inspections and replacement.
Repair Procedures:
Step-by-step instructions for component replacement, system overhauls, and major repair tasks across all covered systems.
Troubleshooting Procedures:
Systematic diagnostic guides for identifying and resolving common and complex faults, often including flowcharts and symptom-based diagnosis.
Diagnostic Information:
Diagnostic Trouble Codes (DTCs), sensor data interpretation, and testing procedures for various electronic control units (ECUs).
Wiring Schematics:
Comprehensive electrical wiring diagrams for all vehicle systems, aiding in diagnosis and repair of electrical faults.
Technical Depth
Depth Of Coverage:
Highly detailed, covering everything from basic scheduled maintenance to complete engine and transmission rebuilds. Essential for professional technicians and serious DIY enthusiasts.
Data Accuracy:
Vehicle-specific, manufacturer-provided data, ensuring accuracy for all specifications and procedures.
Diagnostic Tools Required:
Mentions required diagnostic tools and equipment, including scan tools for electronic diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Accessibility:
Viewable on PC, Mac, phones, and ebook readers (e.g., Kindle).
Print Quality
Printability:
All pages are printable, allowing users to print specific sections as needed.
Output Resolution:
Designed for clear reproduction when printed, ensuring legibility of text and diagrams.
Binding Type
Binding Type:
Digital (PDF format, no physical binding)
Paper Type
Paper Type:
Not applicable (digital format), but intended for printing on standard paper.
Software Requirements
Reader Requirement:
Adobe PDF Reader
Operating System Compatibility:
All Versions of Windows and Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel (DAF typically uses PACCAR PX-series engines for this class, specific to CF75. Exact engine codes require model year lookup.)
Engine Family:
Likely PACCAR PX-5, PX-7, or similar Euro standards compliant diesel engines.
Performance
Horsepower Range:
Typically ranges from 180 HP to 330 HP depending on the specific engine variant and model year.
Torque Range:
Torque figures vary significantly with engine displacement, generally from around 700 Nm to over 1200 Nm.
Fuel System
Fuel Injection System:
Common Rail Direct Injection (CRDI) is standard for modern DAF diesel engines.
Emission Standards:
Adheres to relevant Euro emissions standards (e.g., Euro 4, Euro 5, Euro 6) depending on the production year.
Maintenance Aspects
Oil Specification:
Requires specific low-ash engine oils (e.g., ACEA E6/E7 or API CK-4 compliant) with specified viscosity grades (e.g., SAE 10W-30, 15W-40). Consult manual for exact OEM specifications.
Coolant Specification:
Requires heavy-duty OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) coolant, typically a pink or orange long-life formulation.
🔧 Transmission
Standard Transmission
Transmission Options:
DAF offers both manual and automated manual transmissions (AS Tronic). Specific models may also offer traditional automatic transmissions.
Manual Transmission Type:
Often ZF manual gearboxes, typically 9-speed or 16-speed configurations.
Automated Manual Transmission Type:
DAF's AS Tronic system, providing automated shifting for ease of operation and fuel efficiency.
Optional Transmission
Optional Transmission Types:
Depending on the specific CF75 variant and market, fully automatic transmissions may be available.
Features
Transmission Fluid Spec:
Manual transmissions typically require GL-4 or GL-5 rated gear oils. Automatic transmissions require specialized ATF fluids; consult the manual for exact specifications and fluid types (e.g., DAF recommends specific ATF fluids for AS Tronic).
📐 Dimensions
Exterior
Vehicle Class:
Medium-duty commercial truck.
Wheelbase Options:
Variable, depending on chassis configuration and intended application (e.g., rigid truck, tractor unit).
Weights
Gross Vehicle Weight Rating:
Typically ranges from 7.5 tonnes to 18 tonnes GVWR, depending on axle configurations and market regulations.
Front Axle Load:
Varies by configuration, but designed to meet legal requirements for medium-duty vehicles.
Rear Axle Load:
Varies by configuration and application.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Commercial vehicles like the CF75 are subject to specific safety regulations and type approvals rather than consumer-oriented NCAP ratings. Focus is on driver protection, structural integrity under load, and braking performance.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP) may be available depending on the model year and specification.
Passive Features
Passive Safety Features:
Reinforced cab structure, seatbelts, driver's airbag (often optional or standard on higher trims).
💡 Technology Features
Infotainment
Infotainment Systems:
Basic radio systems, CD players, and optional upgraded infotainment units with auxiliary inputs and Bluetooth connectivity depending on the trim level and year.
Driver Assistance
Driver Assistance Features:
Features may include cruise control, lane departure warning (LDW) on later models, and advanced braking systems.
Connectivity
Vehicle Telematics:
Many DAF trucks are equipped with telematics systems for fleet management, remote diagnostics, and tracking.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically between 40,000 km to 80,000 km or annually, depending on operating conditions, fuel quality, and oil specification. Consult the manual for precise intervals.
Fuel Filter Interval:
Recommended replacement intervals vary, often around 40,000 km to 60,000 km, or when indicated by the vehicle's diagnostic system.
Air Filter Interval:
Intervals depend heavily on operating environment, with inspection recommended regularly and replacement when visibly dirty or when indicated by the intake system's restriction sensor.
Coolant Replacement Interval:
Long-life coolants typically have replacement intervals of 2 to 5 years or a specified mileage (e.g., 200,000 km to 500,000 km).
Fluid Specifications
Engine Oil Type:
Low-ash synthetic or semi-synthetic diesel engine oil, meeting ACEA E6/E7, API CI-4/CJ-4/CK-4 or DAF-specific approvals.
Transmission Oil Type:
GL-4 or GL-5 gear oil for manual transmissions; specific ATF for AS Tronic or automatic transmissions.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch wear, brake components (pads, discs), suspension bushings, DPF (Diesel Particulate Filter) regeneration issues if not maintained properly, EGR valve issues, and certain electronic sensors.
Diagnostic Challenges:
Troubleshooting complex electronic systems and emissions-related faults often requires specialized diagnostic tools and knowledge, which this manual provides.
📚 Vehicle History
Brand Heritage
Brand Origin:
DAF Trucks N.V. is a Dutch manufacturer of trucks, established in 1928, now a subsidiary of PACCAR Inc.
Model Evolution
Cf Series Introduction:
The CF range replaced the older DAF 55 and 65 series, offering a modern platform for medium-duty applications. The CF75 specifically targets distribution and regional transport sectors.
Production
Production Period:
The CF75 series has been in production for several years, with updates to engines and technology to meet evolving emissions and safety standards.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
DAF vehicles are generally recognized for their reliability, fuel efficiency, and driver comfort within the commercial vehicle sector. Specific awards for the CF75 model would depend on the year and region.
Ratings
Fuel Efficiency Ratings:
DAF consistently ranks high in fuel efficiency studies for medium-duty trucks.