Daihatsu Charade CB-23 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Model Code: CB-23 Generation Generation Designation: Likely a second-generation (G11/G20) variant, specifically referencing a body style or engine configuration designated by 'CB-23'. Typical Production Years: Late 1980s to early 1990s for the G11/G20 generation. 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback. Target Demographic: Budget-conscious consumers, small families, individuals seeking economical and reliable transportation. Competitive Analysis Key Competitors: Suzuki Swift, Honda Civic (early models), Nissan March/Micra, Toyota Starlet, Ford Fiesta. Key Features Vehicle Strengths: Fuel efficiency, compact size for urban maneuverability, affordability, reputation for reliability (depending on specific engine/transmission). Manual Value Proposition: Empowers owners/mechanics with comprehensive, factory-authorized repair and maintenance data to ensure optimal vehicle performance and longevity, saving money on labor costs. Manual Value Proposition Unique Selling Points: Direct factory data ensures accuracy for specific CB-23 configurations, including troubleshooting specific to Daihatsu's engineering. 📋 Manual Details Coverage Areas Primary Regions Of Operation: Global (though specific market variations may exist, the manual aims for comprehensive coverage). Manual Scope: Factory Service and Repair Page Count Estimated Page Count: Variable (typical for comprehensive factory manuals, often 800-1500+ pages, but this is a digital product description, so exact count not specified). Manual Type Manual Classification: Workshop Manual, Service Manual, Repair Manual, Troubleshooting Guide Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emission control system, engine performance diagnostics, engine disassembly/assembly, timing belt/chain, engine management (ECU). Transmission Systems: Manual transmission, automatic transmission (if applicable to CB-23), clutch system, driveshafts, transaxle maintenance and repair, gear oil specifications. Chassis Systems: Suspension (front and rear), steering system, braking system (front and rear disc/drum, ABS if equipped), wheel alignment specifications, wheel bearings. Electrical Systems: Wiring diagrams, battery, charging system (alternator, starter), lighting system, instrumentation, power windows, central locking, audio system, fuse box diagrams, diagnostic connector (if applicable). Body And Interior: Body panel removal/installation, doors, windows, seats, interior trim, HVAC system (heating, ventilation, air conditioning), body repair specifications, corrosion protection. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad/shoe replacement, belt tensioning, battery maintenance. Repair Procedures: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper/master cylinder repair, electrical component diagnosis and replacement, body panel repair, HVAC system repair. Troubleshooting Guides: Diagnostic flowcharts for common issues, symptom-based problem solving, fault code interpretation (if applicable). Technical Depth Diagnostic Capabilities: Advanced diagnostics, including specific tests for sensors, actuators, and control modules. Detailed explanations of operating principles. Rebuild Instructions: Complete disassembly and reassembly instructions for major components like engines and transmissions, with torque specifications and clearances. Wiring Information: Detailed, manufacturer-specific wiring diagrams with component locations and wire colors. 📊 Manual Specifications File Format Digital File Type: PDF Readability: Searchable text, bookmark navigation, high-resolution diagrams. Software Requirements: Adobe Acrobat Reader, WinZip (for potential archival or zipped files). Platform Compatibility: Compatible with all versions of Windows and macOS. Print Quality Printability: Printable pages for physical reference. Binding Type Binding Type Physical: N/A (Digital Product) Paper Type Paper Type Physical: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Family Common: Daihatsu EB engine family (e.g., EB10, EB12). Engine Configuration Typical: Inline 3-cylinder or 4-cylinder, SOHC or DOHC. Displacement Range Cc: 850cc to 1.3L (850, 1000, 1300cc common). Performance Horsepower Typical Range Ps: 45-75 PS (depending on engine size and aspiration). Torque Typical Range Nm: 65-110 Nm (depending on engine size). Fuel System Fuel Delivery Type: Carburetor (single or multi-point) or early Fuel Injection (EFI). Fuel Type: Unleaded Gasoline Other Engine Features Ignition System: Distributor-based ignition system with electronic ignition module (or early distributorless ignition systems on later models). Cooling System: Water-cooled, pressurized system with radiator and fan. Emission Controls: Catalytic converter, exhaust gas recirculation (EGR) valve, air injection (depending on market regulations). 🔧 Transmission Standard Standard Transmission Type: 5-speed manual transmission. Optional Optional Transmission Type: 3-speed or 4-speed automatic transmission. Features Transmission Fluid Type: Dexron II/III (for automatic) or GL-4 gear oil (for manual, viscosity typically 75W-90 or 80W-90). Drive Layout: Front-wheel drive (FWD). 📐 Dimensions Exterior Length Mm Typical: 3600-3800 mm (varies by body style). Width Mm Typical: 1550-1600 mm. Height Mm Typical: 1350-1400 mm. Wheelbase Mm Typical: 2300-2350 mm. Weights Curb Weight Kg Typical: 750-850 kg. Gross Vehicle Weight Rating Kg: Approx. 1200-1300 kg (depending on configuration). 🛡️ Safety Features Ratings Crash Test Data: Limited specific public crash test data readily available for many early Charade models, especially by modern standards. The manual will detail structural integrity and safety component testing from a manufacturer perspective. Active Features Braking System: Front disc brakes, rear drum brakes. Optional ABS on higher trims/later models. Steering System: Rack and pinion steering. Power steering may be optional on some variants. Passive Features Seat Belts: Standard front and rear seat belts. Potential for pretensioners on later...
Likely a second-generation (G11/G20) variant, specifically referencing a body style or engine configuration designated by 'CB-23'.
Typical Production Years:
Late 1980s to early 1990s for the G11/G20 generation.
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback.
Target Demographic:
Budget-conscious consumers, small families, individuals seeking economical and reliable transportation.
Competitive Analysis
Key Competitors:
Suzuki Swift, Honda Civic (early models), Nissan March/Micra, Toyota Starlet, Ford Fiesta.
Key Features
Vehicle Strengths:
Fuel efficiency, compact size for urban maneuverability, affordability, reputation for reliability (depending on specific engine/transmission).
Manual Value Proposition:
Empowers owners/mechanics with comprehensive, factory-authorized repair and maintenance data to ensure optimal vehicle performance and longevity, saving money on labor costs.
Manual Value Proposition
Unique Selling Points:
Direct factory data ensures accuracy for specific CB-23 configurations, including troubleshooting specific to Daihatsu's engineering.
📋 Manual Details
Coverage Areas
Primary Regions Of Operation:
Global (though specific market variations may exist, the manual aims for comprehensive coverage).
Manual Scope:
Factory Service and Repair
Page Count
Estimated Page Count:
Variable (typical for comprehensive factory manuals, often 800-1500+ pages, but this is a digital product description, so exact count not specified).
Manual Type
Manual Classification:
Workshop Manual, Service Manual, Repair Manual, Troubleshooting Guide
Manual transmission, automatic transmission (if applicable to CB-23), clutch system, driveshafts, transaxle maintenance and repair, gear oil specifications.
Chassis Systems:
Suspension (front and rear), steering system, braking system (front and rear disc/drum, ABS if equipped), wheel alignment specifications, wheel bearings.
Electrical Systems:
Wiring diagrams, battery, charging system (alternator, starter), lighting system, instrumentation, power windows, central locking, audio system, fuse box diagrams, diagnostic connector (if applicable).
Body And Interior:
Body panel removal/installation, doors, windows, seats, interior trim, HVAC system (heating, ventilation, air conditioning), body repair specifications, corrosion protection.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad/shoe replacement, belt tensioning, battery maintenance.
Repair Procedures:
Engine overhaul, transmission rebuild, suspension component replacement, brake caliper/master cylinder repair, electrical component diagnosis and replacement, body panel repair, HVAC system repair.
Troubleshooting Guides:
Diagnostic flowcharts for common issues, symptom-based problem solving, fault code interpretation (if applicable).
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including specific tests for sensors, actuators, and control modules. Detailed explanations of operating principles.
Rebuild Instructions:
Complete disassembly and reassembly instructions for major components like engines and transmissions, with torque specifications and clearances.
Wiring Information:
Detailed, manufacturer-specific wiring diagrams with component locations and wire colors.
Adobe Acrobat Reader, WinZip (for potential archival or zipped files).
Platform Compatibility:
Compatible with all versions of Windows and macOS.
Print Quality
Printability:
Printable pages for physical reference.
Binding Type
Binding Type Physical:
N/A (Digital Product)
Paper Type
Paper Type Physical:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Family Common:
Daihatsu EB engine family (e.g., EB10, EB12).
Engine Configuration Typical:
Inline 3-cylinder or 4-cylinder, SOHC or DOHC.
Displacement Range Cc:
850cc to 1.3L (850, 1000, 1300cc common).
Performance
Horsepower Typical Range Ps:
45-75 PS (depending on engine size and aspiration).
Torque Typical Range Nm:
65-110 Nm (depending on engine size).
Fuel System
Fuel Delivery Type:
Carburetor (single or multi-point) or early Fuel Injection (EFI).
Fuel Type:
Unleaded Gasoline
Other Engine Features
Ignition System:
Distributor-based ignition system with electronic ignition module (or early distributorless ignition systems on later models).
Cooling System:
Water-cooled, pressurized system with radiator and fan.
Emission Controls:
Catalytic converter, exhaust gas recirculation (EGR) valve, air injection (depending on market regulations).
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual transmission.
Optional
Optional Transmission Type:
3-speed or 4-speed automatic transmission.
Features
Transmission Fluid Type:
Dexron II/III (for automatic) or GL-4 gear oil (for manual, viscosity typically 75W-90 or 80W-90).
Drive Layout:
Front-wheel drive (FWD).
📐 Dimensions
Exterior
Length Mm Typical:
3600-3800 mm (varies by body style).
Width Mm Typical:
1550-1600 mm.
Height Mm Typical:
1350-1400 mm.
Wheelbase Mm Typical:
2300-2350 mm.
Weights
Curb Weight Kg Typical:
750-850 kg.
Gross Vehicle Weight Rating Kg:
Approx. 1200-1300 kg (depending on configuration).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited specific public crash test data readily available for many early Charade models, especially by modern standards. The manual will detail structural integrity and safety component testing from a manufacturer perspective.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Optional ABS on higher trims/later models.
Steering System:
Rack and pinion steering. Power steering may be optional on some variants.
Passive Features
Seat Belts:
Standard front and rear seat belts. Potential for pretensioners on later models.
Airbags:
Driver airbag may be optional or standard on higher trims/later models. Passenger airbag less common.
Body Structure:
Reinforced safety cell construction.
💡 Technology Features
Infotainment
Audio System Typical:
Basic AM/FM radio, optional cassette player. Aftermarket upgrades common.
Driver Assistance
ABS Availability:
Optional on some higher-spec models or later production years.
Connectivity
Connectivity Features Era:
Minimal by modern standards; primarily focused on basic vehicle operation.
🔧 Maintenance
Service Intervals
Oil Change Interval Km Months:
Every 5,000-7,500 km or 6 months (whichever comes first).
Air Filter Replacement Interval Km:
Every 15,000-20,000 km.
Spark Plug Replacement Interval Km:
Every 20,000-30,000 km (depending on plug type).
Timing Belt Replacement Interval Km Years:
Crucial: Typically 80,000-100,000 km or 5-7 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Spec:
API SG/SH or higher, SAE 10W-30 or 10W-40 recommended (check manual for exact grade based on climate).
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water).
Corroded electrical connectors, aging wiring harnesses, failing alternator or voltage regulator.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing compact, fuel-efficient, and affordable vehicles, with a long history in small car manufacturing.
Model Evolution
Charade Lineage:
The Charade was Daihatsu's flagship small car for many years, evolving through several generations, known for its distinctive styling and practical design.
Production
Production Locations Typical:
Japan, and potentially other international assembly plants.
Model Variants Common:
Hatchback (3-door and 5-door), sometimes sedan or van variants depending on market.
🏆 Awards & Recognition
Recognitions
Historical Accolades:
The Charade, especially in its earlier generations, often received accolades for fuel efficiency and value in its class.
Ratings
Fuel Economy Ratings:
Generally highly rated for fuel economy in its class during its production era.
Certifications
Manufacturer Certification:
Factory-certified information ensures adherence to original equipment manufacturer (OEM) standards and specifications.