Daihatsu Charade G200 2000 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Daihatsu Model: Charade Generation Code: G200 Series Model Year: 2000 Codes Chassis Code: G200 (Common designation for this generation) Engine Code Examples: HD-E (1.3L SOHC), EJ-DE (1.0L DOHC Turbo - less common in G200 context but relevant for Charade lineage) ๐ Introduction Market Position Segment: Subcompact / City Car Target Audience: Budget-conscious buyers, individuals seeking economical and reliable transportation. Competitive Analysis Key Competitors: Toyota Yaris (Vitz), Honda Fit (Jazz), Suzuki Swift, Nissan March (Micra). Key Features Vehicle Strengths: Compact size, fuel efficiency, affordability, maneuverability, reliability (for its class and era). Manual Value Proposition: Provides DIY mechanics and owners with the essential technical data to maintain and repair their Daihatsu Charade effectively, saving on labor costs. ๐ Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Regional Applicability: Likely global markets where the G200 was sold (Asia, Europe, Australia, etc.) Page Count Estimated Page Count: 500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) ๐ Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection, ignition, cooling, exhaust, engine management (ECU). Drivetrain: Manual transmission, automatic transmission, drive shafts, differentials, CV joints. Suspension Steering: Front suspension (MacPherson struts), rear suspension (Torsion beam/Independent), steering system (rack and pinion), power steering system (if equipped). Brakes: Front disc brakes, rear drum brakes (common configurations), ABS (if equipped), hydraulic system, parking brake. Electrical Electronics: Starting system, charging system, lighting, wipers, horn, power windows, central locking, fuse box diagrams, wiring schematics, diagnostic trouble codes (DTCs). Body Interior: Body panels, doors, windows, seats, dashboard, HVAC system, exterior trim, interior trim, crash structure details. Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, coolant flush, brake fluid replacement, transmission fluid change, belt inspections/replacements. Repair Rebuild: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper service, alternator/starter motor replacement, body panel repair. Diagnostics Troubleshooting: Component testing, symptom-based troubleshooting guides, wiring diagram interpretation, error code analysis. Specifications Data: Torque values, clearances, fluid capacities, electrical resistance values, engine timing specifications. Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission overhauls, including detailed diagnostics and wiring. ๐ Manual Specifications File Format Format Details: Searchable PDF, allowing quick navigation to specific sections and components. Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of diagrams and text. Binding Type Type: N/A (Digital) Paper Type Type: N/A (Digital) โ๏ธ Engine Specifications Primary Engine Engine Type: Naturally Aspirated, Inline-4 Cylinder Displacement: 1.3 Liters (1300cc) Engine Code: HD-E (Common for this year/model) Valve Train: SOHC (Single Overhead Camshaft), 16 Valves (4 valves per cylinder) Performance Horsepower Approximate: 82-88 PS (approx. 81-87 hp) at 5500-6000 RPM Torque Approximate: 110-115 Nm (approx. 81-85 lb-ft) at 3000-4000 RPM Fuel System Induction Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Specific ECU part numbers would be detailed in the manual. ๐ง Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features Transmission Fluid: Manual: Gear Oil API GL-4. Automatic: ATF Dexron III (or equivalent). Drive Layout: Front-Wheel Drive (FWD) ๐ Dimensions Exterior Length Mm Approx: 3750 - 3850 mm Width Mm Approx: 1600 - 1650 mm Height Mm Approx: 1400 - 1450 mm Weights Curb Weight Kg Approx: 850 - 950 kg Gross Vehicle Weight Rating Kg Approx: 1300 - 1400 kg ๐ก๏ธ Safety Features Ratings Crash Test Results: Specific official ratings (e.g., NHTSA, Euro NCAP) for the G200 are not widely published for this era; refer to manual for structural data. Active Features ABS: Optional (Anti-lock Braking System) Traction Control: Uncommon for this model/year Passive Features Airbags: Driver airbag (standard on some trims), Passenger airbag (less common). Seatbelts: 3-point front seatbelts with pretensioners, 2-point rear lap belts (or 3-point on outer rear seats). Body Structure: Crumple zones, reinforced passenger safety cell. ๐ก Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or CD player (depending on trim), likely 2 or 4 speaker system. User Interface: Manual controls for climate and audio. Driver Assistance Cruise Control: Optional on higher trims, not standard. Connectivity Auxiliary Input: Unlikely on factory units for this year; aftermarket solutions may exist. ๐ง Maintenance Service Intervals Engine Oil Change: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Air Filter Replacement: Every 15,000 - 20,000 miles (24,000 - 32,000 km). Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on spark plug type (copper vs. platinum/iridium). Coolant Flush: Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years. Fluid Specifications Engine Oil Type: API SJ/SL or ACEA A1/B1, A2/B2, A3/B3. Viscosity: 5W-30 or 10W-30 (depending on climate). Capacity: Approx. 3.2 - 3.5 Liters with filter. Coolant Type: Ethylene Glycol based antifreeze, typically P-HOAT or OAT. Color varies by formulation. Brake Fluid Type: DOT 3 or DOT 4. Known Issues...
Front suspension (MacPherson struts), rear suspension (Torsion beam/Independent), steering system (rack and pinion), power steering system (if equipped).
Fraying wiring looms in engine bay, issues with power window regulators, minor sensor failures.
๐ Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, is known for producing small, economical, and reliable vehicles, often with innovative engineering for their size.
Model Evolution
Charade Lineage:
The Charade is Daihatsu's long-running subcompact model, spanning multiple generations and body styles, known for its practicality and efficiency.
Production
G200 Production Years:
1993 - 2000 (This manual covers the later part of this generation).
Manufacturing Locations:
Primarily Japan, with potential assembly in other countries through CKD kits.
๐ Awards & Recognition
Recognitions
Model Awards:
The Charade was not typically a recipient of major 'car of the year' awards but was recognized for its value and economy in various consumer reports and automotive publications relevant to the subcompact segment during its production run.
Ratings
Reliability Perception:
Generally perceived as a reliable small car, especially with proper maintenance. Daihatsu's association with Toyota aids this perception.