Daihatsu Cuore L500 L501 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Daihatsu Model: Cuore Chassis Codes: L500, L501 Generation: Sixth Generation (L500 Series) ๐ Introduction Market Market Position: Compact Kei car, primarily for Asian and European markets known for fuel efficiency and urban maneuverability. Competition Competitive Analysis: Competed with other Kei cars and small city cars from manufacturers like Suzuki (Alto, Wagon R), Mitsubishi (Minica), and Honda (Today, Life). Features Key Features: Compact dimensions, affordable pricing, high fuel economy, surprising interior space for its class, and reliability associated with Daihatsu's engineering. Manual Value Value Proposition: Essential for owners and independent repair shops to maintain, diagnose, and repair the Daihatsu Cuore L500/L501, ensuring longevity and optimal performance. ๐ Manual Details Coverage Coverage Areas: General Information, Maintenance, Engine Mechanical, Emission Control, EFI System, Fuel System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Clutch, Manual Transmission, Automatic Transmission, Front Axle & Suspension, Rear Axle & Suspension, Brake, Steering, Body, Body Electrical, Harness & Wiring Diagram Update Information: Factory service manual implies it's the official documentation used by dealerships and mechanics, containing all necessary information as released by the manufacturer. Format Manual Type: Factory Service Repair Manual Language: English Format: PDF ๐ Manual Coverage Systems Systems Covered: Engine (mechanical, EFI, fuel, cooling, lubrication, ignition, starting, charging), Drivetrain (clutch, manual transmission, automatic transmission, axles), Suspension & Steering, Brakes, Electrical System (body electrical, wiring diagrams), Bodywork Procedures Procedures Included: Inspection, diagnosis, repair, maintenance, replacement, adjustment, troubleshooting, wiring schematics Depth Technical Depth: Comprehensive (from basic maintenance to major overhaul and diagnostics) Diagnostics Troubleshooting Guides: Includes detailed diagnostic procedures for various systems, helping to pinpoint faults and common issues. ๐ Manual Specifications Digital Files File Format: PDF Accessibility: Instant Digital Download Software Requirement: PDF Reader Physical Attributes Print Quality: Digital (based on source document quality) Binding Type: N/A (Digital) Paper Type: N/A (Digital) Quality Searchability: PDF format typically allows for text search, enhancing usability for finding specific information quickly. โ๏ธ Engine Specifications Primary Engine Engine Codes: Typically EF-CL, EF-SE, EF-ES (3-cylinder, 657cc or 847cc depending on market regulations for Kei cars) Performance Displacement Cc: 657 or 847 Horsepower Ps: Approx. 45-60 PS (depending on engine variant and market) Torque Nm: Approx. 55-75 Nm (depending on engine variant and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Features Induction: Naturally Aspirated Timing System: Timing Belt Driven DOHC Emission Controls: Catalytic Converter, EGR system (likely on later EFI models) as per emissions regulations of the era. ๐ง Transmission Standard Manual Transmission: 5-Speed Manual Optional Automatic Transmission: 3-Speed Automatic (likely) Features Drive Type: Front-Wheel Drive (FWD), Optional All-Wheel Drive (AWD) on some variants Clutch Type: Dry, single-plate, diaphragm spring clutch for manual transmissions. ๐ Dimensions Exterior Length Mm: Approx. 3395-3410 (Kei car regulations) Width Mm: Approx. 1475-1495 (Kei car regulations) Height Mm: Approx. 1450-1500 Wheelbase Mm: Approx. 2300-2350 Weights Curb Weight Kg: Approx. 650-750 kg Interior Seating Capacity: 4 Passengers ๐ก๏ธ Safety Features Ratings Crash Test Results: Likely minimal, as Kei cars of this era often had limited crashworthiness testing compared to larger vehicles. Manual will cover safety system repairs if equipped. Features Active Features: ABS (Optional on higher trims), Power Assisted Brakes Passive Features: Seatbelts (front and rear), Reinforced body structure (within Kei car limitations) ๐ก Technology Features Infotainment Infotainment System: Basic AM/FM Radio and Cassette Player (optional CD player on higher trims or aftermarket). Driver Assistance Driver Assistance Features: Limited to basic safety features. No advanced driver-assistance systems (ADAS) expected for this model and era. Connectivity Connectivity Options: No inherent Bluetooth or USB connectivity; upgrades typically aftermarket. ๐ง Maintenance Service Intervals Oil Change Km: Typically every 5,000-10,000 km or 6-12 months (refer to manual for specific recommendations based on driving conditions) Air Filter Replacement Km: Every 20,000-40,000 km or as needed based on inspection Spark Plug Replacement Km: Every 40,000-60,000 km (depending on plug type) Timing Belt Replacement Km: Crucial interval, typically 80,000-100,000 km or 5-7 years. Failure can cause catastrophic engine damage. Fluid Specs Engine Oil Grade: API SG/SH or higher, Viscosity 5W-30 or 10W-30 (refer to manual for precise specification and capacity) Coolant Type: Ethylene Glycol based antifreeze/coolant (typically red or green, mixture ratio 50/50 with distilled water) Transmission Fluid Manual: API GL-4, SAE 75W-85 or 75W-90 gear oil (check manual for capacity and specific type) Transmission Fluid Automatic: Dexron II/III or equivalent ATF fluid (check manual for capacity and specific type) Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for confirmation and capacity) Power Steering Fluid: If equipped with power steering, typically ATF or specific power steering fluid (refer to manual) Known Issues Common Issues: Timing belt wear/failure, ignition system component failure (coils, plugs), minor oil leaks from gaskets, suspension wear (bushings, ball joints), exhaust system corrosion, potential for carburetor issues on older non-EFI variants (though this manual is EFI...
Compact Kei car, primarily for Asian and European markets known for fuel efficiency and urban maneuverability.
Competition
Competitive Analysis:
Competed with other Kei cars and small city cars from manufacturers like Suzuki (Alto, Wagon R), Mitsubishi (Minica), and Honda (Today, Life).
Features
Key Features:
Compact dimensions, affordable pricing, high fuel economy, surprising interior space for its class, and reliability associated with Daihatsu's engineering.
Manual Value
Value Proposition:
Essential for owners and independent repair shops to maintain, diagnose, and repair the Daihatsu Cuore L500/L501, ensuring longevity and optimal performance.
Factory service manual implies it's the official documentation used by dealerships and mechanics, containing all necessary information as released by the manufacturer.
Comprehensive (from basic maintenance to major overhaul and diagnostics)
Diagnostics
Troubleshooting Guides:
Includes detailed diagnostic procedures for various systems, helping to pinpoint faults and common issues.
๐ Manual Specifications
Digital Files
File Format:
PDF
Accessibility:
Instant Digital Download
Software Requirement:
PDF Reader
Physical Attributes
Print Quality:
Digital (based on source document quality)
Binding Type:
N/A (Digital)
Paper Type:
N/A (Digital)
Quality
Searchability:
PDF format typically allows for text search, enhancing usability for finding specific information quickly.
โ๏ธ Engine Specifications
Primary Engine
Engine Codes:
Typically EF-CL, EF-SE, EF-ES (3-cylinder, 657cc or 847cc depending on market regulations for Kei cars)
Performance
Displacement Cc:
657 or 847
Horsepower Ps:
Approx. 45-60 PS (depending on engine variant and market)
Torque Nm:
Approx. 55-75 Nm (depending on engine variant and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Features
Induction:
Naturally Aspirated
Timing System:
Timing Belt Driven DOHC
Emission Controls:
Catalytic Converter, EGR system (likely on later EFI models) as per emissions regulations of the era.
๐ง Transmission
Standard
Manual Transmission:
5-Speed Manual
Optional
Automatic Transmission:
3-Speed Automatic (likely)
Features
Drive Type:
Front-Wheel Drive (FWD), Optional All-Wheel Drive (AWD) on some variants
Clutch Type:
Dry, single-plate, diaphragm spring clutch for manual transmissions.
๐ Dimensions
Exterior
Length Mm:
Approx. 3395-3410 (Kei car regulations)
Width Mm:
Approx. 1475-1495 (Kei car regulations)
Height Mm:
Approx. 1450-1500
Wheelbase Mm:
Approx. 2300-2350
Weights
Curb Weight Kg:
Approx. 650-750 kg
Interior
Seating Capacity:
4 Passengers
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Likely minimal, as Kei cars of this era often had limited crashworthiness testing compared to larger vehicles. Manual will cover safety system repairs if equipped.
Features
Active Features:
ABS (Optional on higher trims), Power Assisted Brakes
Passive Features:
Seatbelts (front and rear), Reinforced body structure (within Kei car limitations)
๐ก Technology Features
Infotainment
Infotainment System:
Basic AM/FM Radio and Cassette Player (optional CD player on higher trims or aftermarket).
Driver Assistance
Driver Assistance Features:
Limited to basic safety features. No advanced driver-assistance systems (ADAS) expected for this model and era.
Connectivity
Connectivity Options:
No inherent Bluetooth or USB connectivity; upgrades typically aftermarket.
๐ง Maintenance
Service Intervals
Oil Change Km:
Typically every 5,000-10,000 km or 6-12 months (refer to manual for specific recommendations based on driving conditions)
Air Filter Replacement Km:
Every 20,000-40,000 km or as needed based on inspection
Spark Plug Replacement Km:
Every 40,000-60,000 km (depending on plug type)
Timing Belt Replacement Km:
Crucial interval, typically 80,000-100,000 km or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specs
Engine Oil Grade:
API SG/SH or higher, Viscosity 5W-30 or 10W-30 (refer to manual for precise specification and capacity)
Coolant Type:
Ethylene Glycol based antifreeze/coolant (typically red or green, mixture ratio 50/50 with distilled water)
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90 gear oil (check manual for capacity and specific type)
Transmission Fluid Automatic:
Dexron II/III or equivalent ATF fluid (check manual for capacity and specific type)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for confirmation and capacity)
Power Steering Fluid:
If equipped with power steering, typically ATF or specific power steering fluid (refer to manual)
Known Issues
Common Issues:
Timing belt wear/failure, ignition system component failure (coils, plugs), minor oil leaks from gaskets, suspension wear (bushings, ball joints), exhaust system corrosion, potential for carburetor issues on older non-EFI variants (though this manual is EFI focused).
Filter Part Numbers
Oil Filter Example:
May vary by manufacturer, but common aftermarket part numbers might cross to filters for other Daihatsu models of the era (e.g., compatible with some Suzuki or early Toyota filters; manual will provide OEM reference).
Air Filter Example:
Specific to L500 series, manual will provide OEM part number for accurate replacement.
๐ Vehicle History
Brand Heritage
Brand Origin:
Daihatsu Motor Co., Ltd. is Japan's oldest automobile manufacturer, founded in 1907, and a subsidiary of Toyota.
Model Evolution
Model Lineage:
The Cuore (meaning 'heart' in Italian) is one of Daihatsu's longest-running models, dating back to 1977. The L500 series represents a significant styling and engineering update over its predecessors.
Design Language:
The L500 series featured a more rounded and aerodynamic design compared to previous generations, with a distinct front-end styling.
Production
Production Years:
L500 Series: Approximately 1994-1998
Manufacturing Location:
Japan
๐ Awards & Recognition
Recognitions
Market Perception:
Generally regarded as a reliable and economical city car. Daihatsu has a reputation for building durable, no-frills vehicles.
Ratings
Consumer Ratings:
Varies by region and specific year; known for fuel efficiency and low running costs.
Certifications
Manufacturing Standards:
Built to Japanese domestic market (JDM) standards, adhering to strict Kei car regulations.